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Vectronics VEC-841K User Manual

Page 4

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VEC-841K Owner's Manual

Tunable SSB/CW Audio Filter Kit

2

BEFORE YOU START BUILDING

Experience shows there are four common mistakes builders make. Avoid these,
and your kit will probably work on the first try! Here's what they are:

1. Installing the Wrong Part: It always pays to double-check each step. A 1K

and a 10K resistor may look almost the same, but they may act very
differently in an electronic circuit! Same for capacitors--a device marked
102 (or .001 uF) may have very different operating characteristics from one
marked 103 (or .01uF).

2. Installing Parts Backwards: Always check the polarity of electrolytic

capacitors to make sure the positive (+) lead goes in the (+) hole on the
circuit board. Transistors have a flat side or emitter tab to help you identify
the correct mounting position. ICs have a notch or dot at one end indicating
the correct direction of insertion. Diodes have a banded end indicating
correct polarity. Always double-check--especially before applying power to
the circuit!

3. Faulty Solder Connections: Inspect for cold-solder joints and solder

bridges. Cold solder joints happen when you don't fully heat the connection--
or when metallic corrosion and oxide contaminate a component lead or pad.
Solder bridges form when a trail of excess solder shorts pads or tracks
together (see Solder Tips below).

4. Omitting or Misreading a Part: This is easier to do than you might think!

Always double-check to make sure you completed each step in an assembly
sequence.

Soldering Tips: Cleanliness and good heat distribution are the two secrets of
professional soldering. Before you install and solder each part, inspect leads or
pins for oxidation. If the metal surface is dull, sand with fine emery paper until
shiny. Also, clean the oxidation and excess solder from the soldering iron tip to
allow maximum heat transfer. Allow the tip of your iron to contact both the lead
and pad for about one second (count "one-thousand-one") before feeding solder
to the connection. Surfaces must become hot enough for solder to flow
smoothly
. Feed solder to the opposite side of the lead from your iron tip--solder
will wick around the lead toward the tip, wetting all exposed surfaces. Apply
solder sparingly, and do not touch solder directly to the hot iron tip to promote
rapid melting.

Desoldering Tips: If you make a mistake and need to remove a part, follow
these instructions carefully! First, grasp the component with a pair of hemostats
or needle-nose pliers. Heat the pad beneath the lead you intend to extract, and
pull gently. The lead should come out. Repeat for the other lead. Solder may
fill in behind the lead as you extract it--especially if you are working on a