Woodhaven 8610-8611: Cup Marking Jig User Manual

Page 2

BEFORE BEGINNING

Identify and verify that you have all the parts listed. Read

the instructions at least once before beginning. This jig is designed
for marking/mounting 35mm cup hinges (with 45mm on center
mounting holes) or 26mm cup hinges (with 38mm on center
mounting holes) at a backset of 0-18mm from the edge of a door.

ASSEMBLY

Attach the 1/4" Cap (8610C) to the 1/2" Cap

(8610A) using the 3/4" screws (5771B). See fig. 1.

Install a 1/8" Spacer (BUSH001) and a 3/8" Spacer

(BUSH050) on both of the 1-1/2" Screws (MP150). Insert the
screws thru the two open holes in the Caps and start an Offset
Oval Nut (5765B) on the end of each screw. See fig. 2.

Lay the assembly on edge. Slide the 7-7/8" One Track

(4208) on to the offset oval nuts until it's flush with one end
of the assembly, then tighten the 1-1/2" screws. See fig. 2.

Insert three 3/8" Spacers (BUSH050) on the 1-1/2"

Bolt (HB050) and start a Thumb Nut (5521) on the end of
the bolt. This assembly provides support for the jig when it's
flipped and is best positioned next to the Indexing Plate. Slide
the assembly on the One Track and tighten. See fig. 4.

Attach the Indexing Plate (8610D) to the Indexing Plate

Riser (8610E) using the 1/2" screws (MF035). See fig. 3.

Insert a 1" bolt (HB030) thru the Riser, then the

Indexing Plate. Install a 1/8" Spacer (BUSH001) and start
a Ratchet Handle (5860) on the end of the bolt. Slide the
assembly on the One Track and tighten. See fig. 4.

If you're indexing the jig off the edge of a door or panel,

install a 5/8" Bushing (BUSH004) on the 2" Screw (MP200),
insert the screw thru the hole in the Indexing Plate, install
another 5/8" Bushing and then the Thumb Nut (5521). If
you're indexing the jig against the inside of a cabinet, don't
install this hardware on the Indexing Plate. See fig. 4.

Slide the Marking Plate (8610B or 8611B) in the slot of the

assembly with the shallow black groove in the Marking Plate facing
the 1/4" Cap. The slot in the Marking Plate should be lined up with
the tapped hole in the 1/2" Cap below it. Install a 1/2" Bushing
(BUSH5050) and a washer (WB002) on a Ratchet Handle w/stud
(5863). Install the Ratchet Handle thru the slot in the Marking
Plate and start it in the tapped hole in the 1/2" Cap. See fig. 5.

USING THE JIG

By aligning the edge of the shallow black groove in

the Plate with the edge of the 1/4" Cap, the center cup hinge
marking hole is at zero backset. By moving the Marking
Plate/marking hole away from the 1/4" Cap, you can change
the hinge backset to the need amount. See fig. 5.

Flip the jig to go from left to right or top to bottom.

Use a 1/4" Marking Punch (8600) to mark the

holes for drilling. Or use a Self-Centering bit (6505
or 6507) to drill the screw pilot holes and mark
the 35mm or 26mm cup hole for drilling.

(800) 344-6657 or WWW.WOODHAVEN.COM

One Track