Woodhaven 4951: Large Cut-Off Sled User Manual

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Turn the saw on and cut off the overhanging edge of the

base (This should be no more than 1/2"!), guiding the bar/base
in the miter slot, past the saw blade. Turn the saw off, disconnect
the power and lower the blade on your table saw completely.

MOUNT THE FENCES

Set the remaining MDF base (without the miter bar) on the

opposite side of blade from the the miter bar/base assembly.

The Ultra Track fences fit in the shallow groove of the

MDF bases. Attach the two 24" Ultra Track Fences (4424)
to the front of the bases and the two 12" Ultra Track Fences
(4412) to the rear using the 3/4" screws (MF010) and oval
nuts (5760B). Insert the screws from the bottom of the base,
through the holes in the groove and start a flat oval nut on
the end of each screw. Slide the Ultra Track fences on to the
oval nuts, positioning the fence 1/4" away from the saw blade
side of the base, and tighten the screws. See fig. 2 & 3.

Attach the Brace (4951B) to the fences. Line the bases/fences

up to each other and position the bases so that there is slightly less
than a 1/8" gap between them. Install a washer (WB002) on sixteen
of the 1" bolts (HB030). Insert the bolts through the holes in the
face of the braces and start an oval nut on the end of each bolt.
Slide the Brace on to the Ultra Track fence(s) until it is positioned
at the center of the two fences and tighten the bolts. See fig. 3.

The 24" Sub-Fences (4951C) attach to the upper

T-slot in the 24" Ultra Track using the oval nuts
(5760B) and 3/4" screws (5771B). Mount the 24" tapes
(3724R & 3724L) to the top of the Sub-Fences.

Attach the Straight Stop (4951S) to the top of the

fence following the instructions that come with it.

INSTALL THE GUARD

Install a washers (WB002) on four 1" bolts (HB030).

Insert the bolts through the holes in the Guard (4951E)
and start an oval nut on the end. Slide the Guard on to
the top T-slot of the fences, position it at the center of
the two fences and tighten the bolts. See fig. 4.

USING THE CUT-OFF SLED

The Cut-Off Sled can be used for cut-off or dado work.

With the Cut-Off Sled mounted on your table saw, slide it back
and forth to determine at what point it starts tipping off the front
and back edge of the saw table. Make reference marks on the
MDF base at these points. During use, do not go past these
marks unless you have additional support on the saw table, or
you are capable of supporting the Cut-Off Sled by yourself.

OPTIONAL ACCESSORIES

Optional 36" or 48" Ultra Tracks (4436 or 4448) are

available if you need extra fence length, or you can get the 4536
Track Connector and an extra length of Ultra Track to connect
to the end of the 24" Ultra Track and extend it. Either of these
options will increase the weight and bulk of the Cut-Off Sled.

Optional 500 lb. Toggle Clamps are available in two

different models. One attaches to the MDF base (Outboard
Clamp 4951OC) and one attaches to the top of the Ultra
Track fence (Inboard Clamp 4951IC). See fig. 5.

(800) 344-6657 or WWW.WOODHAVEN.COM

MF010

5760B

Ultra
Track
Fence
being installed
on MDF Base

Fence Faces installed on Fences

Fence Brace installed, connecting Fences

Guard installed on Fences

4951 Outboard Clamp

4951IC Inboard Clamp