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Woodhaven 786: Kurka Jig User Manual

Page 6

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1

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7

8

316

320

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1

2

12

13

476

480

2

14

3

13

540

544

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2

3

604

608

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18

2

3

668

672

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3

764

768

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828

832

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9

10

380

384

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4

764

768

1376

1484

1372

1532

1536

608

604

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2 3

2 3

2 3

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2

3

20 21

20 21

15 16

23

23

108

108

FRAMELESS
UTILITY CABINETS

You can use just

the Front Plates of the Kurka Jig for
Utility Cabinets if they only require
hinge plate mounting holes. Insert a
1" screw (MF015) through the hole at
the top inside of the Front Plate. Install a 3/8" bushing
(BUSH050) and a thumb screw (5521) on the end of
the screw, which serves as the indexer for the top of
the Front Plate instead of a length of One Track. See fig. 4.

The chart below shows two of many possible utility

cabinet layouts. Note that in both cases the utility cabinet
is made up of two separate cabinets, with a short upper
cabinet stacked on top of a taller lower cabinet. This
makes moving and installing the cabinet easier.

The upper cabinet would be treated like any other

upper cabinet, following the hinge spacing provided here
and earlier in the instructions. Reminder: On 544mm and
taller uppers, the correct hinge spacing is 94mm from the
top and bottom of the door to the hinge cup center.

The exception to using the Kurka Jig comes in to

play when you go to drill the wing plate mounting holes
on the tall lower section. Begin by using the Kurka Jig
as normal, indexing, for example, the Left Plate of the
Kurka Jig
against the top front of the left cabinet side,
then drill the upper wing plate holes indicated.

Next, using the Right Plate of the Kurka Jig,

index it against the bottom front of the same left cabinet
side and drill the lower wing plate holes indicated.

Note that the length of the utility cabinet doors

are 4mm shorter than the utility cabinet length,
providing a 2mm margin top and bottom.

FRAMELESS
UPPER CABINETS

Reminder: On upper cabinets

320mm to 480mm tall, the correct
hinge spacing is 62mm from the
top and bottom of the door to the
hinge cup center. On 544mm and
taller uppers, plus all utility cabinets,
the correct hinge spacing is 94mm
from the top and bottom of the
door to the hinge cup center.

Note that the length of the upper

cabinet doors are 4mm shorter than
the upper cabinet length, providing
a 2mm margin top and bottom.

Frameless Utility Cabinet Chart

Frameless Upper Cabinet Chart

6