Woodhaven 3260-3290: Large Circle Jigs User Manual

Page 2

BEFORE BEGINNING

Identify and verify that you have all the parts

listed. Read the instructions at least once, familiarizing
yourself with the parts before beginning. You'll
need a #3 Phillips screwdriver for assembly.

MOUNT ROUTER & ROUTER PLATE

Follow the directions in the 4973 Plate Hardware.

Install the hardware on the Router Plate (3200P) and adjust
it for your router (a plunge router works best), but don’t
attach the router to the Router Plate yet. We offer an optional
drill-style plate (3200PD) that can be drilled for a semi-
permanent router mounting. We also offer a plate to use with
our Angle-Ease (Purchase Angle-Ease separately, plate
only is PN 3200AP) for more creative circle making.

If you have the 3260 or 3270 Circle Jig, cut two blocks

of wood 2-3/4" long and lay the 24" or 48" Double Track (4024
or 4048 depending on model) on the two blocks as shown.
Insert two 3/4" screws (MF010) thru the two countersunk holes
nearest the U-shaped cutout in the Router Plate (3200P) and
start nuts (NUT015) on the ends of the screws. See fig. 1

If you have the 3280 or 3290 Circle Jig, cut two

blocks of wood 2" long and lay the 72" or 96" Double Track
(4072 or 4096) on the two blocks of wood as shown. It’s
important with tracks over 48" long that they be mounted
in this fashion to reduce flexing, but you can also use this
method for the shorter tracks on the 3260 & 3270 if desired.
Insert two 1-1/2" screws (MF025) thru the two countersunk
holes farthest from the U-shaped cutout in the Router Plate
(3200P). Install the spacer (3200B) on the screws and start
nuts (NUT015) on the ends of the screws. See fig. 2.

Slide the nuts in the router plate onto the end of the Double

Track until the end of the track is even with the opening in
the plate, then tighten the two screws firmly. See fig. 3 & 4.

ASSEMBLY FOR CIRCLES UNDER 10" IN DIAMETER

If you’re cutting circles under 10" in diameter, install

the Plate Spacer (3200S) on the bottom of the Router
Plate using two 3/4" screws (MF010). See fig. 5.

Insert two 1-1/4" screws (MF020) thru the countersunk

holes in the Pivot (3260A). Set the Pivot Spacer (3260B) on
the screws and start oval nuts (5760B) on the ends of the
screws. Slide the Bracket (3260C) on the oval nuts, positioning
it even with the end of the Pivot/Pivot Spacer and flush with
the edges of both, then tighten the screws. See fig. 6.