Woodhaven 4555: Box Joint Jig - Manual (Page 2)

STOP ASSEMBLY:
The 4555S Stop is assembled with two aluminum
angle components and hardware: Stationary Stop - angle
with a slot and a hole, and an Adjustable Stop - angle with a
notch and a hole.
Place the Adjustable Stop on top of the Stationary
Stop. Install a washer (WS001) on the 3/8” screw (MP375)
placing it thru the right hand hole in the Stationary Stop,
starting a nut (NUT007) on the other side. Install a washer
(WS001) on the 1/2” screw (5770B) and insert it thru both
the hole of the Adjustable Stop and slot of the Stationary
Stop, starting a nut (NUT007) on the other side.
1
NUT007 - Nuts
5770B
WS001
MP375
WS001
MF015
5760B
Adjustable Stop -
Front
Stationary Stop - Rear
4555F
4555A
4555F
4555S
1
SUB-FENCE ASSEMBLY:
The 4555F Sub-Fence is a two piece set. Both pieces
are rectangular in shape with one of the pieces having a
rectangular cutout. Install the 1” flathead screws (MF015) into
the countersunk holes in both MDF Sub-Fences (4555F) and
start oval nuts (5760B, raised side first) on the ends of the
screws.
With the bottom edge of the 24” Ultra Track (4555A)
resting on a flat surface, install the rectangular Sub-Fence
(without the cutout) on the Track. The oval nuts will
slide in the upper T-slot of the track. Position the end of
the Sub-Fence even with the end of the track and tighten
the screws. This Sub-Fence has an extra set of holes so it
can be rotated 180º and the opposite end can be used.
Install the Stop assembly (A - 4555S) on the
Track by inserting the nuts in the lower T-slot of the
Track. With the bottom edge of the Track resting on
a flat surface, slide the Stops to the right, against the end
of the rectangular Sub-Fence, and tighten both screws.
Install the remaining MDF Sub-Fence (B - 4555F
with the cut out) on the track, butted up against
the first Sub-Fence and tighten the screws.
2
3
A
B