Auxiliary idler pulley installation – Vortech 2007-2009 FORD GT500 OEM POWER PACK UPGRADE User Manual

Page 12

DP/N: 007125v1.0

27AUG2010 GT500 OEM POWER PACK

Remove the three screws securing the OEM

Charge Air Cooler (CAC) water manifold to the

lower manifold using an 8mm socket (See Figure

3-a)

Assemble the supplied Auxiliary Idler Pulley in the

sequence as follows:

1: Install the pilot spacer onto the M12 screw

with the smaller diameter facing away from the

head of the screw as shown (See Figure 3-b)

2: Insert the M12 bolt with pilot spacer through

the idler. Ensure that the snap ring inside the idler

is facing away from the head of the screw. (See

Figure 3-c)

3: Insert the idler spacer with the conical face

into the idler assembly (See Figure 3-c)

4: Insert the custom machined nut into the slot

in the bracket from the counter-bored hole side,

then thread the idler assembly from the opposite

side into the machined nut. DO NOT TIGHTEN

IDLER PULLEY AT THIS TIME. (See Figure 3-d)

5: Install the 1.65” long spacers into the coun-

ter-bored holes on the bracket. (See Figure 3-d)

6: Insert the three M6 screws with washers

through the bracket, from the idler assembly side.

AUXILIARY IDLER PULLEY INSTALLATION

Fig. 3-b

Fig. 3-c

Fig. 3-d

Fig. 3-a