Vortech 1992-1995 SOHC VTEC Fuel Rails - Manual

P/N:007052
©2000 Vortech Engineering, Inc.
All Rights Reserved. Intl. Copr. Secured
12JUL00 V 1.0
1. Disconnect the negative (-) battery cable from the battery
negative terminal.
2. Remove the fuel fill cap.
3. Use a box end wrench on the 12mm banjo bolt at the fuel
filter while holding the fuel filter with another wrench.
Place a rag or shop towel over the banjo bolt and slowly
loosen one complete turn.
4. Using a 10mm socket and ratchet, remove the two bolts
on top of the stock fuel rail securing the injector wiring
harness. Remove the plastic harness from injector wiring
loom.
5. Using a 22mm wrench, remove the fuel pulsation damper
from the end of the fuel rail, and set it aside. Remove fuel
line and all sealing washers.
Note the order of the sealing
washers.
6. Disconnect the vacuum signal line from the top of the fuel
regulator. Using a 10mm socket and ratchet, remove the
bolts holding the fuel regulator to the fuel rail.
7. Disconnect the fuel injector connectors. Remove, and set
aside, the three retaining nuts on the backside of the fuel
rail that are securing it to the intake manifold. Remove the
fuel rail and injectors.
8. Following the diagram (see Figure 1), install the plug and
fuel line/rail adapter as shown. Remove the fuel rail and
injectors.
'92-'95 1.6L SOHC VTEC HONDA FUEL RAIL
INSTALLATION INSTRUCTIONS
WARNING: Do not smoke while working on
fuel system. Keep open flame
away from your work area!
NOTE: Replace all of the washers whenever
the 12mm banjo bolt is loosened.
NOTE: Before beginning installation of the
Maxflow fuel rail, it is imperative to
ensure that the vehicle's engine is cool
to the touch, and that the fuel pressure
has been properly relieved.
Tools Required:
• Metric socket set and ratchet
• Extension (optional)
• 5/32", 1/4" Hex keys
• 3/4”, 10mm, 22mm Open end wrenches
• Pliers
• Torque wrench
• Blue Loctite 247
NOTE: Do not remove the three composite
spacers located beneath the fuel rail
mounting tabs. These are required
for proper Vortech rail spacing.
1