Vortech 1986-1993 Ford 5.0 Mustang User Manual

Page 13

P/N: 4FA020-010

16APR09 v4.1(86-93 5.0 Mus (4FA v4.1))

NEW ADDITIONAL PULLEY

BOLTS: 3/8-16 x 2"

RENEGADE/HIGH-OUTPUT PULLEY

STANDARD PULLEY

HIGH-OUTPUT BOLTS:

3/8-16 x 2-3/4"

RENEGADE BOLTS:

3/8-16 x 1-1/2"

1. PREPARATION/REMOVAL

A. Disconnect the battery negative cable.
B. Remove the accessory drive belt. Super High-Output (S.H.O.)

V-7 installations also require removal of the shroud and fan

from the vehicle.

C. Remove the radiator fan assembly and carefully place it in

the fan shroud, out of the way.

D. Remove all components that lead to the throttle body including

air filter assembly, rubber bellows, mass air flow (MAF) sensor

and bracket with rubber mounts and resonator from inner

fender. Separate the MAF sensor from the mounting bracket

and set aside.

E. The ground wire attached to the radiator support must be

rerouted so as to pass through the hole behind the right

headlight and secured from the front. Make sure to clean

away any paint that would insulate the end of the ground

wire from the grounding point on the vehicle.

F. Drain approximately one gallon of coolant. Remove upper

radiator hose and set aside.

G. Remove the crankcase vent tube from between oil filter and

throttle body.

H. Remove belt tensioner assembly.
I. Unplug wire connections and remove alternator assembly

(make sure the battery is disconnected).

J. Remove brace from between the smog pump and front engine

cover.

K. Disconnect hoses and remove smog pump and cast mounting

bracket.

L. Relocate the evaporative canister forward (at a slight angle)

by using only the front bolt in the bracket rear hole. (See Fig.

1-a.)

2. CRANKSHAFT PULLEY

A. Remove crankshaft pulley.
B. For the standard output system, place the cast

Vortech crank pulley into the stock pulley as

shown and secure with the longer bolts and

washers as a unit.

C. For the Vortech High Output, S.H.O. or V -7

Renegade system, remove the factory crank

pulley and replace with the new high output

crank pulley; secure with the supplied bolts

and washers.

NOTE: Tighten bolts progressively and

evenly in a crisscross pattern

so that pulleys align properly.

Fig. 1-a

Fig. 2-a

Fig. 2-b

FRAME

RELOCATED

EVAPORATIVE

CANISTER ASSY.