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Winco ULPSS90/D WITH DSE 7310 CONTROL (2014) User Manual

Page 9

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9

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60706-51

INSTALLING THE BATTERY

**** CAUTION ****
In the following battery installation procedure, check to be sure

the selector switch remains in the “stop” position. This should be

your last step before initial start-up.

A customer supplied twelve-volt battery is required to complete

the installation. Installation of the highest CCA rated battery,

within the correct BCI group, will increase cold weather starting

performance. Gel batteries should not be used with the battery

tender installed in the generator enclosure.

Model

Voltage

BCI

Group

MINIMUM

CCA Rating

PSS60

12

24

650

PSS90

12

24

650

Installation and servicing of batteries must only be performed

or supervised by personnel knowledgeable of batteries and the

required precautions. Keep unauthorized personnel away from

batteries

.

When installing or replacing batteries, use the proper group/size

starting battery. The battery should be a Maintenance Free

lead acid design. Deep cycle batteries will not work for this

application.

CAUTION – PERSONAL DANGER

CAUTION - NEVER dispose of a battery in a fire. The battery is

capable of exploding.

CAUTION - DO NOT open or mutilate the battery. Released

electrolyte is known to be harmful to the skin and eyes and to be

very toxic.

These engine generator sets are all

NEGATIVE ground. Be very

careful not to connect the battery in reverse polarity, as this may

short circuit the battery charging system on the engine.

CAUTION – A battery presents a risk of electrical shock and high

short circuit current. The following precautions must be observed

when working with batteries.

1. Remove watches, rings and other metal objects.

. Use tools with insulated handles.

3. Check both the battery cable ends and the battery posts to

be sure they are free of corrosion.

4. Always connect the battery positive cable first and then

connect the battery negative cable. When removing the

battery cables from the battery reverse the procedure,

disconnect the negative cable first and then the positive

cable.

5. Be sure all connections are tight and coat the terminals and

cable end with dialectic grease.

WARNING – The electrolyte is a diluted sulfuric acid that is

harmful to the skin and eyes. It is electrically conductive and

corrosive. The following precautions must always be taken.

* Always wear full eye protection and protective clothing.

* Where electrolyte contacts the skin, wash off immediately

with water.

* If electrolyte contacts the eyes, flush thoroughly and immedi

ately with water and seek immediate medical attention.

* Spilled electrolyte is to be washed down with an acid

neutralizing agent. A common practice is to use a solution

of one pound of bicarbonate of soda (baking soda) to one

gallon of water. The bicarbonate of soda solution is to be

added until the evidence of reaction, foaming, has ceased.

The resulting liquid is to be flushed with water and the area

dried.

DANGER – Explosive Fire Risk

* Never smoke when near batteries.

* Do not cause a flame or spark in the battery area.

* Always discharge static electricity from your body before

touching batteries by first touching a grounded metal surface.

SERVICING BATTERIES

Batteries used on these units may over time lose water. This is

especially true if you are using a trickle charger to maintain your

battery. When refilling the battery with water use only distilled

water. Tap water will shorten the service life of the battery.

Never fill the battery above the fill line. Over filling above the

upper level line may cause the electrolyte to overflow, resulting in

corrosion to the engine or nearby parts. Immediately wash off

any spilled electrolyte following the procedure above.

NOTE: Always make sure that a new battery is fully charged

before installing it on a generator set. Failure to do so can cause

damage to the engine control module in the generator set.

All connections must be clean and tight. Check the electrolyte

(fluid) in the battery periodically to be sure it is above the plates.

Never allow the battery to remain in a discharged condition.

CONNECTING THE BATTERY CHARGER &

BLOCKHEATER

A three-stage battery charger is provided standard for all 1 volt

standby systems. The standard charger is an Automatic Battery

Charger & Maintainer. This Charger has three rates of charging.

During the first stage, know as BULK Charging, the charging

current is limited to Amps at a voltage of up to 14.5 volts. The

green LED will blink during this stage. During stage two, know

as ABSORPTION Charging, the charging voltage is held at

14.5 volts and the charging rate gradually reduces the amount

of current (amps) flowing to the battery. The green LED will also

blink during this stage. Stage three is called MAINTENANCE

Charging. During this stage the voltage will drop to 13.3 volts and

the charge rate will drop to as low at .1 amps. This keeps your

batteries in a fully charged condition without over charging them.

During this stage the green LED is constantly lit. There are

optional 5 and 10 amp chargers available that may be installed

on some units

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