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D.c. electrical connections – Winco ULPSS90/D WITH DSE 7310 CONTROL (2014) User Manual

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Minimum Conductor Sizes between the Generator and the ATS.

Based on wire type and temperature rating. Wire has been

derated for 40

o

C ambient temperatures.

Cu Conductor

Al Conductor

C/B Wire Temperature Rating

kW Voltage PH Amp 750C

900C

750C

900C

90 120/240 1 350 600 MCM 500 MCM (NOTE 1) 600 MCM

90 10/08 3 300 500 MCM 350 MCM 600 MCM 500 MCM

90 10/40 3 50 300 MCM 50 MCM 500 MCM 350 MCM

90 77/480 3 150 /0 AWG 1/0 AWG 4/0 AWG 3/0 AWG

60 10/40 1 50 300 MCM 50 MCM 500 MCM 350 MCM

60 10/08 3 00 4/0 AWG 3/0 AWG 300 MCM 50 MCM

60 10/40 3 175 3/0 AWG /0 AWG 50 MCM 4/0 AWG

60 77/480 3 90

# AWG

#3 AWG

1/0 AWG # AWG

NOTE 1 TWO 50 MCM MAY BE USED.

For additional information on wire sizing refer to table 310-15 (B)

(16) of the National Electrical Code ANSI/NFPA 70.

C - Ground Lug, These ground lugs are bonded to ground

and are provided for you to connect your ground wire from the

transfer switch to. The lugs on the 90 kW will handle wire sizes

#1 AWG to 300 MCM and should be torqued to 50 in. lbs. The

lugs on the 60 kW will accommodate #1 AWG to 50 MCM and

should be torqued to 50 in. lbs..

D. 120 Volt Terminal Block, This terminal block is provide for

the 10 volt/ 15 amp feed from customers distrubution panel for

the block heater and the trickle charger.

****************

***** WARNING *****

****************

A main line circuit breaker has been provided inside the

generator housing. During all wiring installations make sure the

breaker is in the off position and the generator operation switch

is in the off position.

****************

***** WARNING *****

****************

EQUIPMENT DAMAGE - When installing a Three Phase 240

volt system be sure you know which lead is the high voltage

“wild” leg (208 Volt line to neutral). The generator normally

carries the high voltage on the G2 lead.

The load current carrying wires (L) and (T) must be sized to

handle the maximum load current without excessive voltage

drop. By code, the wire must be heavy enough to handle the

full current rating of the main line circuit-breaker (or fuse) in the

entrance (or sub-panel) protecting the contactor switch.

See the manual shipped with the Automatic Transfer Switch for

connection locations in the switch. Connections in each switch

will vary depending on the type of switch and the manufacturer.

GROUNDING

A grounding lug has been provided on the engine generator set

to grounded to earth ground if required. Check with your local

codes. Generally a 8 foot copper rod driven into the earth will

provide a proper earth ground.

D.C. ELECTRICAL

CONNECTIONS

NOTE:

There are various DC connectors on the engine that have

nothing connected to them. This was done intentionally,

these connectors are for END OF LINE TESTING and

other diagnostic tests. They are not used during normal

operations and can just be ignored.

All DC connections are completed on the terminal strip just below

the engine control cabinet.

A - Customer Remote Start CONNECTIONS TERMINALS.

The two remote start leads from the Automatic Transfer Switch

are connected to the two terminals marked 1 & 3. The wire

in terminal labeled #1 is Battery Negative and the wire in the

terminal labeled #3 is your Remote Start lead. Closing these

two leads together will signal the DSE 7310 to go into an auto-

start mode and start up the engine generator.

Depending on the distance, 14 to 16 gauge stranded wire should

be used. It is suggested that these wires be labeled S1 and S3.

The terminal blocks are designed to use terminal lugs on all

wires and the screws should be torqued to 9.6 in. lbs.

Note: Any relay closure can be used to start and stop this

generator. As long as the contact stays closed the engine

generator set will continue to run. Once the relay is opened

the unit will shut down and remain in the standby mode until

the remote start relay is closed again.

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