NORAC UC4+BC+HD4 Part 1 - Manual (Page 3)

TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................................................. 1
2 GENERAL SYSTEM DESCRIPTION ................................................................................................................... 2
3 PARTS LISTS .......................................................................................................................................................... 3
3.1 UC4+ P ARTS L IST .......................................................................................................................................... 3
3.2 HARDI P ARTS L ISTS ...................................................................................................................................... 5
4 INSTALLATION PROCEDURE ........................................................................................................................... 8
4.1 F UNCTIONALITY C HECK ................................................................................................................................. 8
4.2 E XISTING S YSTEM C HECK .............................................................................................................................. 8
4.3 W ING S ENSOR I NSTALLATION ....................................................................................................................... 9
4.3.1 Suggested Mounting for the Wing Bracket on HPZ(24-36m) /HAZ (18-30m) ............................................................................ 11
4.3.2 Suggested Mounting for the Wing Bracket on HAZ (32-36m) Boom ............................................................................................. 12
4.3.3 Suggested Mounting for the Wing Bracket on LPZ ............................................................................................................................... 13
4.4 M AIN L IFT S ENSOR I NSTALLATION .............................................................................................................. 15
4.4.1 FORCE / TWIN FORCE (HPZ/ HAZ) ........................................................................................................................................................ 15
4.4.2 DELTA (LPZ) ..................................................................................................................................................................................................... 16
4.5 R OLL S ENSOR I NSTALLATION ....................................................................................................................... 17
4.5.1 FORCE / TWIN FORCE (HPZ/ HAZ) ........................................................................................................................................................ 18
4.5.2 DELTA (LPZ) ..................................................................................................................................................................................................... 19
4.6 T EMPERATURE P ROBE .................................................................................................................................. 20
4.7 H YDRAULIC I NSTALLATION .......................................................................................................................... 21
4.8 HARDI V ALVE M OUNTING .......................................................................................................................... 22
4.8.1 FORCE/TWIN FORCE (HPZ / HAZ) .......................................................................................................................................................... 22
4.8.2 DELTA (LPZ) ..................................................................................................................................................................................................... 23
4.9 H YDRAULIC P LUMBING ................................................................................................................................. 25
4.10 E LECTRICAL I NSTALLATION ......................................................................................................................... 26
4.10.1 General Installation Instructions using the 44658-51 ........................................................................................................................... 27
4.10.2 General Installation Instructions using the 44658-78 ........................................................................................................................... 30
4.11 NORAC V ALVE AND S ENSOR C ONNECTIONS ............................................................................................. 33
5 COMPLETING THE FACTORY INSTALLATION.......................................................................................... 34
6 ELECTRICAL REFERENCE – CABLE DRAWINGS ........................................................................................ 35
6.1 I TEM C02: 44668 – C ABLE S ENSOR B RANCH ............................................................................................... 35
6.2 I TEM C02B: 44664 – C ABLE UC4 CAN N ODE D UAL .................................................................................. 36
6.3 I TEM C3: 44656D – C ABLE V ALVE V ARIABLE R ATE DT .............................................................................. 37
6.4 I TEM C10: 44658 -52 – C ABLE UC4 P OWER HARDI .................................................................................. 38
6.5 I TEM C11: 44658 -50 – C ABLE UC4 I NTERFACE E XTENSION HARDI ......................................................... 39
6.6 I TEM C12A: 44658 -51 – C ABLE UC4 I NTERFACE HARDI DAH ................................................................ 40
6.7 I TEM C12: 44658 -78 – C ABLE UC4 I NTERFACE HARDI DAH09 ............................................................... 41
7 NORAC VALVE BLOCK STENCIL (ONLY FOR LPZ BOOM INSTALLS) ................................................. 42
7.1 44963D ......................................................................................................................................................... 42