BASO BG1600M 2010 - Manual (Page 7)

BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions 7
LED Error Indications
If the control module’s internal diagnostics detect a fault it
will go into lockout. Spark and both valves will be turned
off. The LED will flash an error code .25 seconds on and
.25 seconds off for each count of the error code with
1 second off between codes. The control will remain in
this condition until power is removed by turning off the call for heat. A flashing LED error code indicates either a
problem with wiring, or a component not working, or the
control module is faulty. Try to cycle the control again. If
the error repeats then see Table 2 for troubleshooting.
Table 2: LED Error Indications
Flash
Code
Flash Code
Description
Troubleshooting Guide
No
LED“ON”
No Power
1. Check for 24 volts on terminal 4 (24V/TH) and terminal 3 GND (24V).
2. Check for 24 volts on the secondary coil of the incoming transformer.
1
No flame in
trial time
1. Check that the gas is turned “ON”.
2. If no spark, check spark wire and connection to terminal 10 (SPARK) and spark
ground to terminal 2 GND (BURNER).
3. Check for 24 volts on terminal 5 PV and terminal 1 GND (MV/PV).
4. Check for 24 volts at the PV coil.
5. Check that the PV is wired to terminal 5 (PV) and common is wired to terminal 1
GND (MV/PV).
6. Check Flame Sensor tip is in the flame. For proper sensing the rod tip must be
3/8” (10 mm to 1/2” (13 mm) in the Flame.
7. Check Flame Sensor is wired to terminal 8 (SENSE) and terminal 2 GND (BURNER).
8. Check that the sense wire is not shorting to ground.
2
Flame sense
circuit error
1. Check if pilot flame is distinguished before the call-for-heat cycle is started.
3
PV
(Pilot Valve)
circuit error
1. Check for 24 volts on terminal 5 PV and terminal 1 GND (MV/PV).
2. Check for 24 volts at the PV coil.
3. Check that the PV is wired to terminal 5 PV and common is wired to terminal 1
GND (MV/PV).
4
MV
(Main Valve)
circuit error
1. Check for 24 volts on terminal 6 MV and terminal 1 GND (MV/PV).
2. Check for 24 volts at the MV coil.
3. Check that the MV is wired to terminal 6 (MV) and common is wired to terminal 1
GND (MV/PV).
5 Rollout errors
1. Check for 24 volts on terminal 7 (R.O. SW) and terminal 3 GND (24V).
2. Check that the rollout switch is wired to terminal 7 (R.O. SW) and the 24V thermostat
line.
3. Check that the rollout switch has continuity because an “open” rollout switch will
cause an error.
7
Internal
Control error
1. Review all ground connections.
2. Check if using fiber core resistive wire for Spark Wire.
3. Software error – Restart control module.
Solid
Red
Line
Frequency/
Voltage Error
1. Check for 24 volts on the secondary coil of the incoming transformer (+10%/-15%
rated voltage).
NOTE: If Troubleshooting Guide has been used, and the Control Module is flashing an ERROR CODE, then the
Control Module may be faulty. Replace the Control Module.