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KEYENCE CA-DC30E User Manual

Ca-dc30e, Instruction manual, Led illumination expansion unit

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LED Illumination Expansion Unit

CA-DC30E

Instruction Manual

Read this manual before using the product in order to achieve maximum performance.

Keep this manual in a safe place after reading it so that it can be used at any time.

The CA-DC30E is supplied with the following items. Check that all are included in the package.

CA-DC30E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Instruction Manual (this document)

Symbols

This manual uses the following symbols so that you can recognize important messages at

a glance. Please read it in its entirety.

General precautions

* We make every effort to ensure products reach our customers without any damage.

However, if you encounter any defective, damaged, or missing parts, please contact

your nearest KEYENCE sales office.

CE Marking

KEYENCE checked this product's conformance to the EMC Directive with the

simultaneous use of supported controllers. Therefore, see the user's manual of the

supported controller that you are using when using this product in the EU nations.

This is not to guarantee the conformity to the EMC Directive for the entire mechanical

system created by the customer.

Compatible controllers

This expansion unit is dedicated for use with the XG-8000 Series (version 5.4.0000 or later;

excluding the XG-8800 and XG-8800L), XG-7000 Series (version 4.3.0000 or later), and CV-X

Series (version 3.1.0000 or later) controllers. Controllers from other series cannot be used.

Power

Installation location

Avoid locations such as the following when installing the CA-DC30E:

Handling

When controlling the illumination from the controller, up to two CA-DC30E units (four

illumination units) can be connected. Remove the protection label from connector 2 on the

left side of the controller, and connect the CA-DC30E as shown in the following figure.
[For the XG-8000 Series]

When connecting multiple units/when connecting

with the CA-DC21E mixed in

Checking the Package Contents

Introduction

It indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

It indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

It indicates a situation which, if not avoided, could result in product

damage as well as property damage.

It indicates tips for better understanding or useful information.

Safety Information for the CA-DC30E

• Do not use this product for the purpose of protecting a human body

or a part of a human body.

• This product is not intended for use as explosion-proof product.

Do not use this product in a hazardous location and/or potentially

explosive atmosphere.

• When beginning or during operation, ensure that the parts and

functions are operating correctly.

• In the unlikely event of malfunction, ensure that the proper safety

equipment is in place to prevent damage to other equipment.

• Do not use outside of the rated specifications. Also, in the case of

disassembly or modification of the CA-DC30E, understand that the

functions and performance can no longer be guaranteed.

• In the case of the use of a KEYENCE product with that of another

device, due to different conditions of use or environment, the

functions or performance may not be satisfied. Use after adequate

examination.

Turn off the device immediately in any of the following situations.

Continuing to operate the device despite such a problem may result

in fire, electrical shock, or device failure. Contact your nearest

KEYENCE sales office for repairs.

• When there is a foreign object or liquid such as water, oil, or a

chemical agent inside the device.

• When the device has been subject to excessive mechanical shock

or when the case has been damaged.

• When the controller emits smoke, an unusual smell, or a strange noise.

Precautions on Regulations and Standards

Proper Operation

Do not use the device with anything other than a 24 VDC power supply.

Doing so may result in fire, electrical shock, or device failure.

WARNING

CAUTION

NOTICE

Reference

WARNING

CAUTION

NOTICE

CAUTION

CAUTION

Always ground the frame ground terminal or the ground terminal when using

a switching regulator. KEYENCE recommends the use of separate power

supplies in this situation.

• Locations where the unit is exposed to direct sunlight.

• Locations where the surrounding air temperature range exceeds 0

to +50°C. Locations prone to rapid temperature changes.

• Locations with poor ventilation.

• Locations where relative humidity exceeds 35 to 85% RH. Locations

subject to condensation.

• Locations where corrosive or flammable gasses are present.

• Locations where there is excessive dust, salt, or iron powder.

• Locations where the unit is exposed to splashes of substances

such as water, oil, or chemical agents.

• Locations where the unit is subject to direct vibrations or

mechanical shocks.

• Locations where the unit may be influenced by radiation noise or

static electricity.

• Separate the unit and the cables as far as possible from

high-voltage lines and power lines. Interference from such lines

may result in nonstandard operation or device failure.

• Avoid touching the unit during or immediately after use, since it may

become hot at these times. Doing so may result in burn injuries.

• Do not operate the unit after disassembling or modifying it. Doing

so may result in fire, electrical shock, or device failure.

• Do not look directly at the LED for extended periods of time. Doing

so may cause harm to your eyes.

• When connecting and disconnecting cables, always switch off the

power to the unit and any other devices connected to it. Failure to do

so may result in damage to the unit or to other connected hardware.

• When the unit becomes excessively dirty, apply a weak, neutral

detergent to a cloth and wipe away the dirt, then wipe the unit dry with a

soft cloth. Do not use benzene, thinners, or alcohol to clean the unit.

Doing so may result in the discoloration or deformation of the unit case.

Part Names and Functions

LED elements are subject to a limited service lifetime. Because high

temperatures lead to degraded performance or damage, always use a

setting that generates the least amount compatible with application

requirements. Take precautions in order to avoid heat buildup, such

as the use of a cooling fan, installation using metal brackets, and

intermittent LED activation by means of external control input.

• Turn on the power to the CA-DC30E at about the same time as turning on

the power to the connected controller.

• If the light-on time of the connected illumination unit is too long compared

with the light-off time, an error occurs due to overload. In such a case,

adjust the trigger intervals or shutter speed on the controller so that the

light-off time of the unit is three times or longer than the light-on time.

Installation

• The supplied attachment needs to be installed before installing the

Illumination expansion unit.

• Stop supplying the power to the CA-DC30E and to the controller

when connecting or disconnecting the CA-DC30E. Connecting or

disconnecting the CA-DC30E with the power being supplied may

cause damage to the controller or peripheral devices.

• Remove the protection label from the connector on the CA-DC30E

only when connecting the illumination expansion unit. Using the

CA-DC30E with the connector exposed may cause damage to the

CA-DC30E.

• Stop the supply of power to the illumination expansion unit before

connecting cables to and disconnecting cables from the illumination

connectors. Connecting cables to and disconnecting cables from the

illumination connectors while power is supplied may lead to

malfunctions of and damage to this unit and the illumination parts.

Reference

CAUTION

CAUTION

NOTICE

LIGHT 2

LIGHT 1

IN

POWER

(1) Illumination 2 output connector

(2) Illumination 2 LED display

(3) Illumination 1 output connector

(4) Illumination 1 LED display

(5) Power supply connector

(6) Controller connector

(7) Expansion unit connector

Used when expanding with illumination

expansion unit (CA-DC30E/21E).

(1)

(2)
(3)

(5)

(7)

(4)

(6)

NOTICE

Reference

When connecting
multiple units/
When connecting
mixture units

OUT

IN

PO

WER

LIGHT 2

4

3

2

1

LIGHT 1

4

3

2

1

Attachment
(supplied with the
illumination
expansion unit)

Illumination
expansion unit
CA-DC30E

Illumination
expansion unit CA-DC30E

Illumination
expansion unit
CA-DC21E

NOTICE

96M13068