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Step 7 — wire low voltage connections, Pre-start-up system checkout – Carrier AQUAZONE 50PSW036-360 User Manual

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EXTERNAL LOOP POWER CONNECTION — If the unit

is to be connected to an external loop pump or flow controller,

connect the pump to the loop pump terminal block PB1. The

maximum power handling is 4 amps at 240-v. The pumps will

automatically cycle as required by the unit.
220-V

OPERATION

All 220/240-v units are factory

wired for 220-v. The transformers may be switched to 240-v

operation (as illustrated on the wiring diagram) by switching

the red (220-v) wire with the orange (240-v) wire at the L2

terminal.
380-VOLT OPERATION — All 380/415 volt units are factory

wired for 420 volts. The transformers may be switched to

380-volt operation by switching the brown (380 volt) wire

with the violet (420 volt) wire at the L1 terminal.

Step 7 — Wire Low Voltage Connections

THERMOSTAT CONNECTIONS
The thermostat should be wired directly to the Aquazone™

control board. See Fig. 4-7.
WATER FREEZE PROTECTION — The Aquazone control

allows the field selection of source fluid freeze protection

points through jumpers. The factory setting of jumper JW3

(FP1) is set for water at –1.1 C. In earth loop applications,

jumper JW3 should be clipped to change the setting to –12.2 C

when using antifreeze in colder earth loop applications. See

Fig. 9.

ACCESSORY CONNECTIONS — The terminal labeled A

on the control is provided to control accessory devices such as

water valves, electronic air cleaners, humidifiers, etc. This sig-

nal operates with the compressor terminal. See Fig. 10. Refer

to the specific unit wiring schematic for details.

NOTE: The A terminal should only be used with 24-v signals,

not line voltage signals.

WATER SOLENOID VALVES — Water solenoid valves

may be used on variable flow systems and ground water instal-

lations. A typical well water control valve wiring which can

limit waste water in a lockout condition is shown in Fig. 10. A

slow closing valve may be required to prevent water hammer.

When using a slow closing valve, special wiring conditions

need to be considered. The valve takes approximately 60 sec-

onds to open (very little water will flow before 45 seconds) and

it activates the compressor only after the valve is completely

opened by closing its end switch. When wired as shown, the

valve will have the following operating characteristics:

1. Remain open during a lockout.
2. Draw approximately 25 to 35-va through the “Y” signal

of the thermostat.

PRE-START-UP

System Checkout —

When the installation is complete,

follow the system checkout procedure outlined below before

starting up the system. Be sure:

1. Voltage is within the utilization range specifications of the

unit compressor and fan motor, and voltage is balanced

for 3-phase units.

2. Fuses, breakers and wire are correct size.

3. Low voltage wiring is complete.
4. Piping and system flushing is complete.

5. Air is purged from closed loop system.

6. System is balanced as required. Monitor if necessary.
7. Isolation valves are open.

8. Water control valves or loop pumps are wired.

9. Transformer switched to lower voltage tap if necessary.

10. Service/access panels are in place.

11. Control field-selected settings are correct.

Contactor -CC1

Transformer

C Control #1

Low V

oltage

Connector

Grnd

L2

L3

L1

Low V

oltage

Connector

Contactor -CC2

C Control #2

Power Distribution

Block

Fig. 8 — Typical Field Wiring

Fig. 9 — Typical Aquazone Control Board

Jumper Locations (Complete C Control Shown)

IMPORTANT: Two-compressor units with Complete C or

Deluxe D controls wired to terminal A will be turned off if

the controls are in lockout mode, even if the other board is

in normal operating mode.

IMPORTANT: This can overheat the anticipators of

electromechanical thermostats. Only use relay based

electronic thermostats.

Typical

Water

Valve

C

A

24 VAC

Terminal Strip

Fig. 10 — Typical Aquazone Accessory Wiring

(Deluxe D Control Shown)