Code 3 LIT3 Mounting Kit - Manual (Page 8)

8
FIGURE 38
Installation Instructions-Cont.
Step 24 After the Lightbar Cable has been routed as desired, position the Lightbar on the roof of the vehicle and center it left to right, then align the
Lightbar front to back on the vehicle so that it is centered with the previously installed Gutter Hooks.
Step 25 Thread the 5/16"-18 X 3" long Screws (one on each side of the Lightbar) through mounting hole in the gutter hook and into the threads in
the Square Cage Nut in the Stainless Steel Mounting Bracket (see Figure 38)
Note: Depending on the vehicle model and location chosen for mounting the Lightbar, a different length screw may be required.
Stainless steel screws may be purchased at a local hardware store.
Step 26 Tighten the 5/16"-18 X 3" long Screws to a maximum torque of 30 inch pounds.
Note: Do Not Over Torque! Over-tightening does not improve the secureness of the lightbar to the vehicle but is actually detrimental
since it puts unnecessary stress on the lightbar, the mounting foot components, and the vehicle's roof.
55 Watt Lamp-Replacement
Step 1 Refer to step #2 page 3 of the installation instructions in this manual for removal of the Lighthead.
Step 2 Loosten the (2) Lighthead Cover mounting screws on the sides of the 55 Watt Lighthead with a Phillips screwdriver and remove the
cover (see Figure 39).
Step 3 Remove the (4) Bulb Cover Mounting Screws with a Phillips screwdriver (see Figure 40).
Step 4 Remove the (2) Bulb Mounting Screws with a Phillips screwdriver (see Figure 41) and remove the bulb.
Step 5 Replace the bulb and replace and tighten the (2) Bulb Mounting Screws making sure to replace and retain the black ground wire with one
of the Bulb Mounting Screws.
Note: Replacement 55 watt bulbs are available from Code 3 Inc. or you may obtain the bulb from your local auto parts store. If you
obtain the bulb from your local auto parts store it may be necessary to change the terminal on the power wire to mate with the
new bulb's terminal (depending on the bulb manufacturer). This terminal (fully insulated 1/4" female quickslide) is also available at
your local auto parts or hardware store.
Step 7 Carefully position the wires in the two wire slots (see Figure 42), replace the Bulb Cover, and replace and tighten the (4) Bulb Cover
Mounting Screws.
Step 8 Replace the Lighthead Cover and replace and tighten the (2) mounting screws on the sides of the 55 Watt Lighthead.
Step 9 Replace the 55 Watt Lighthead following Steps 7 and 8 on page 3 of this manual.
FIGURE 39 FIGURE 40 FIGURE 41 FIGURE 42