Technical service manual, Installation of bushings – Viking Pump TSM230: Hygienic Series User Manual
Page 15
SECTION TSM 230
PAGE
15 OF 15
ISSUE
B
VIKING PUMP, INC.
•
A Unit of IDEX Corporation
•
Cedar Falls, IA 50613 USA
© 9/2014 Viking Pump Inc.
All rights reserved
TECHNICAL SERVICE MANUAL
WARRANTY
Viking warrants all products manufactured by it to be
free from defects in workmanship or material for a period
of one (1) year from date of startup, provided that in
no event shall this warranty extend more than eighteen
(18) months from the date of shipment from Viking. The
warranty period for Universal Seal series pumps ONLY
is three (3) years from date of startup, provided that in
no event shall this warranty extend more than forty-two
(42) months from the date of shipment from Viking.
UNDER NO CIRCUMSTANCES SHALL VIKING BE
LIABLE UNDER THIS WARRANTY OR OTHERWISE
FOR SPECIAL, INCIDENTAL, INDIRECT,
CONSEQUENTIAL OR PUNITIVE DAMAGES OF ANY
KIND, INCLUDING, BUT NOT LIMITED TO, LOST
OR UNREALIZED SALES, REVENUES, PROFITS,
INCOME, COST SAVINGS OR BUSINESS, LOST OR
UNREALIZED CONTRACTS, LOSS OF GOODWILL,
DAMAGE TO REPUTATION, LOSS OF PROPERTY,
LOSS OF INFORMATION OR DATA, LOSS OF
PRODUCTION, DOWNTIME, OR INCREASED
COSTS, IN CONNECTION WITH ANY PRODUCT,
EVEN IF VIKING HAS BEEN ADVISED OR PLACED
ON NOTICE OF THE POSSIBILITY OF SUCH
DAMAGES AND NOTWITHSTANDING THE FAILURE
OF ANY ESSENTIAL PURPOSE OF ANY PRODUCT.
THIS WARRANTY IS AND SHALL BE VIKING’S SOLE
AND EXCLUSIVE WARRANTY AND SHALL BE IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, ALL WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND
NON-INFRINGEMENT ALL OF WHICH OTHER
WARRANTIES ARE EXPRESSLY EXCLUDED.
See complete warranty at www.vikingpump.com.
INSTALLATION OF BUSHINGS
When installing carbon graphite and silicon carbide bushings,
extreme care must be taken to prevent breaking. Carbon
graphite and silicon carbide are brittle materials and easily
cracked. If cracked, the bushing will quickly disintegrate.
Using a lubricant and adding a chamfer on the bushing and the
mating part will help in installation. The additional precautions
listed below must be followed for proper installation.
Note:
Bushings cannot be replaced in Acetal or PEEK idlers.
Pump
Size
Model
Standard End
Clearance
(Inch)
Turn Brg.
Housing
C.C.W.
Length On
O.D.
(Inch)
Additional
Length On
O.D. Brg.
Housing For
.001” End Cl.
(Inch)
H, HL
157B
4157B
257B
4257B
0.005
1
13/64
KS
K,KK
LQ,LL
157B
4157B
257B
4257B
0.008
1-3/8
11/64
LS
157B
4157B
257B
4257B
0.010
1-7/8
3/16
TABLE 3
2. For standard end clearance, back off the thrust bearing
assembly the required length measured on the outside
diameter of the bearing housing.
See Table 3.
3. Tighten the two setscrews in the outboard face of the
bearing housing with equal force against the bracket. Your
pump is now set with standard end clearances and locked.
NOTE: Be sure the shaft can rotate freely. If not, back off
additional length on outside diameter and check again.
Best practice is to verify pump end clearance with a
feeler gauge or a dial indicator.
4. Operating the pump at higher temperatures or viscosities
may require additional end clearance. Contact your
local Viking representative for specific clearance
recommendations. The additional length on the outside
diameter of the bearing housing for an extra 0.001” of
end clearance is shown in
Table 3.
1. A press must be used for installation.
2. Be certain bushing is started straight.
3. Do not stop pressing operation until bushing is in proper
position. Starting and stopping will result in a cracked
bushing.
4. Check bushing for cracks after installation.
5. Silicon carbide bushings require a shrink fit. Heat the
770 stainless idler to 450°F (232°C) before installing a
cool silicon carbide bushing.
VIKING HYGIENIC SERIES
HYGIENIC INTERNAL GEAR PUMPS
SERIES 157B, 4157B, 257B & 4257B
STAINLESS STEEL
SIZES H, HL, KS, K, KK, LQ, LL, LS