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Connecting torch – Tweco SL100 RPT User Manual

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June 6, 2003

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Manual 0-2937

B. Torch Leads Lengths

The torch is available with leads as follows:

Leads Type

Lengths Available

Unshielded Leads,
O2B Connectors

25 foot / 7.6 m, 50 foot / 15.2 m

Shielded Leads,
O2B Connectors

25 foot / 7.6m, 50 foot / 15.2 m

Unshielded Leads,
ATC Connectors

5 foot / 1.5 m, 10 foot / 3.05 m,
25 foot / 7.6 m, 50 foot / 15.2 m

Shielded Leads,
ATC Connectors

5 foot / 1.5 m, 10 foot / 3.05 m,
25 foot / 7.6 m, 50 foot / 15.2 m

Unshielded Extensions,
ATC Connectors

15 foot / 4.6 m, 25 foot / 7.6 m,
50 foot / 15.2 m

Shielded Extensions,
ATC Connectors

25 foot / 7.6 m,
50 foot / 15.2 m

For torch leads with ATC Connectors, leads exten-
sions are available to extend the leads to a maximum
of 50 feet / 15.2 m. Total leads lengths must not ex-
ceed the power supply manufacturer's recommenda-
tions.

C. Current Rating (Refer to Note)

• Up to 100 Amps, DC, straight polarity

NOTE

Power Supply characteristics will determine ma-
terial thickness range.

D. Torch Ratings

Ambient

Temperature

104° F

40° C

Duty Cycle

100% @ 100 Amps @ 400 scfh

Maximum Current

100 Amps

Voltage (V

peak

)

500V

Arc Striking Voltage

7kV

SL100 Torch Ratings

E. Type of Cooling

Combination of ambient air and gas stream through
torch.

F. Parts - In - Place (PIP) Circuit - 12 vdc

The torch and leads include circuitry called Parts -
In - Place (PIP). This circuit includes a switch lo-
cated at the torch head. The shield cup closes this
switch when properly installed. The torch will not
operate if this switch is open.

A-03504

PIP Switch

Shield Cup

To Control

Cable Wiring

G. Direct Contact Hazard

For exposed tip the recommended standoff is

3/16" / 4.7

mm.

H. Gas Requirements

Gas (Plasma and Secondary)

Compressed Air

Operating Pressure

Refer to NOTE

55 - 70 psi

3.8 - 5.2 bar

Maximum Input Pressure

125 psi / 8.6

bar

Gas Flow

300 - 500 scfh

142 - 235 lpm

SL100 Torch Gas Specifications

WARNING

This torch is not to be used with oxygen (O

2

).

NOTE

Operating pressure varies with torch model, oper-
ating amperage, and torch leads length. Refer to
gas pressure settings charts.

Connecting Torch

There are two types of connection for the Torch Leads.
One type uses the Thermal Dynamics ATC connector. The
other uses standard (O2B) connections for gas and cir-
cuitry. Both types may require an adapter kit sold sepa-
rately.