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12 reference tables, Reference tables -9 – Tweco FP-165 Mini MIG Portable MIG Welder User Manual

Page 40

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OpERATION

FIREpOwER Fp-125, 135, 165

Operation

4-9

Manual 0-5123

4.12 Reference Tables

The following tables are provided as user aids when performing MIG or FLUX CORED welding.

Type of Gas

Typical Mixtures

Primary Uses

Carbon Dioxide (CO2)

Mild and low alloy steels

Argon (Ar) - Carbon Dioxide (CO2) 75% Ar – 25% CO2 Mild and low alloy steelsStainless Steel
Argon (Ar)

Aluminum

Table 4-1: Type of Gas

Result Desired

Welding Variable

Arc

Voltage

Welding Current

(wire speed)

Travel

Speed Nozzle Angle Stick out

Wire

size

Gas

Type

Deeper

Penetration

1

Increase

3

Trailing Max

25°

2

Decrease

5

Smaller

(*)

4

CO

2

Shallower

Penetration

1

Decrease

3

Leading

2

Increase

5

Larger

4

Ar CO

2

mix

Larger Bead

1

Increase

2

Decrease

3

Increase

(*)

Smaller Bead

2

Decrease

2

Increase

3

Decrease

(*)

Higher Narrower

Bead

1

Decrease

2

Trailing

3

Increase

Flatter Wider

Bead

1

Increase

2

90° or Leading

3

Decrease

Faster

Deposition Rate

1

Increase

2

Increase

(*)

3

Smaller

Slower

Deposition Rate

1

Decrease

2

Decrease

(*)

3

Larger

Key: (1) First Choice, (2) Second Choice, (3) Third Choice, (4) Fourth Choice, (5) Fifth Choice

Table 4-2: Welding Variables

NOTE

Same adjustment is required for wire feed speed.

* When these variables are changed, the wire feed speed must be adjusted so that the welding current remains con-

stant. See DEPOSITION RATE in the WELDING VARIABLES section. This change is especially helpful on materials of

20 gauge (.04” 1mm approximately) and smaller in thickness.

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