Trebor SL20 CHAMPION User Manual
Page 2
PAGE 2
CHAMPION SL20 PUMP OPERATION / MAINTENANCE MANUAL
CONTENTS
1
PREFACE .....................................................................................................................3
1.1
INTRODUCTION TO TREBOR SL20 SLURRY/BOOSTER PUMP ..................3
2
INSTALLATION............................................................................................................4
2.1
UNPACKING ......................................................................................................4
2.2
UTILITIES / HOOK-UP FOR CHAMPION SL20 PUMP.....................................4
2.3
UTILITIES / HOOK-UP FOR REMOTE CONTROLLER ....................................5
2.3.a
Trebor’s PC20 Electronic Oscillator ......................................................5
3
START-UP ....................................................................................................................7
3.1
CONTROLLER OPERATION.............................................................................8
3.1.a
The PLC outputs are shown in Table 2. ................................................9
3.1.b
Changing a pump function listed in Table 3: .........................................9
3.1.c
Turning Pump On and Off ...................................................................10
3.1.d
Auto Tune Mode ..................................................................................10
3.1.e
Manual Tune Mode (Auto Tune-OFF) .................................................10
3.1.f
Booster Mode ......................................................................................11
3.1.g
Preventative Maintenance (PM) Counter ............................................11
3.1.h
Changing PLC data stores listed in table 3: ........................................11
3.1.i
Tune Optics .........................................................................................12
3.2
PERFORMANCE CHARTS – PUMPING WITH INLET SUCTION REQUIRED12
3.3
PERFORMANCE CHARTS – BOOSTER PUMPING ......................................13
4
MAINTENANCE .........................................................................................................15
4.1
PREVENTIVE MAINTENANCE SCHEDULE...................................................15
4.1.a
Preventive Maintenance Record .........................................................17
4.2
RECOMMENDED SPARE PARTS ..................................................................18
4.3
TOOLS..............................................................................................................18
4.4
PARTS ILLUSTRATION...................................................................................19
4.5
PARTS LIST .....................................................................................................20
4.6
CONTROLLER PARTS LIST – PC20 ..............................................................21
4.7
CLEAN-UP........................................................................................................21
4.8
DISASSEMBLY ................................................................................................21
4.8.a
Body Disassembly ...............................................................................21
4.8.b
Control Base Disassembly ..................................................................22
4.8.c
Cleaning...............................................................................................22
4.9
ASSEMBLY ......................................................................................................22
4.9.a
Control Base Assembly .......................................................................22
4.9.b
Pump Assembly...................................................................................22
4.9.c
Final Assembly ....................................................................................23
5
TROUBLESHOOTING ...............................................................................................24
6
WARRANTY
.......................................................................................................25