Bendix Commercial Vehicle Systems COMPACT 500 9/87 User Manual
Page 2
2
Page No.
I.
DESCRIPTION
2
II.
OPERATION
2-4
1.
General
2
2.
Mechanical Parts
2
3.
Hydraulic Parts
2, 3
4.
Power Steering Identification
4
III.
TECHNICAL DATA
4
IV.
PREVENTIVE MAINTENANCE
4-5
1.
Power Steering Oil
4
2.
Draining and Filling the System
4
3.
Change Intervals
5
4.
Output Shaft Sector Teeth Adjustment
5
5.
Output Shaft Boot Seal
5
V.
CAUTION NOTE
5
VI.
REMOVAL
6
VII.
SPECIAL TOOL REQUIREMENTS
6-7
VIII.
DISASSEMBLY
9-16
1.
General
9-11
2.
Piston
11-13
3.
Main housing
13
4.
Side cover
13
5.
Valve Body
14
6.
Pressure Relief Valve
15
7.
Output shaft
16
8.
Cleaning
16
9.
Inspection
16
IX.
REASSEMBLY
16-23
1.
Valve body
16-17
2.
Spindle assembly
17-18
3.
Piston
19-20
4.
Main housing
21
5.
Housing and valve body
21
6.
Output shaft
21
7.
Side cover
22
8.
Housing and side cover
23
9.
Adjustment of output shaft backlash
23
X.
PRESSURE, FLOW & LEAKAGE TESTS
23-25
1.
Relief Pressure Test - Power Steering Pump
24
2.
Relief Pressure Test - Power Steering Gear
24-25
XI.
TROUBLESHOOTING
25-27
TABLE OF CONTENTS
- TU-FLO 400 AIR COMPRESSOR (16 pages)
- TU-FLO 400 AIR COMPRESSOR (40 pages)
- TU-FLO 501 AIR COMPRESSOR 9/04 (36 pages)
- TU-FLO 700 COMPRESSOR 10/04 (36 pages)
- BX2150 AIR COMP (36 pages)
- D-2 GOVERNOR 5/10 (4 pages)
- BRAKE CHAMBERS (4 pages)
- E-6 DUAL BRAKE VALVES 6/10 (8 pages)
- E-6 DUAL BRAKE VALVES 6/10 (6 pages)
- E-7 DUAL BRAKE VALVE (8 pages)
- TC-2 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-12 RELAY VALVES 3/4 (6 pages)
- R-6 RELAY VALVE (6 pages)
- RE-4 RELAY EMERGENCY VALVE (4 pages)
- SR-2 TRAILER SPRING BRAKE VALVE (6 pages)
- TP-2 TRACTOR PROTECTION VALVE 3/04 (4 pages)
- PP-3 TRAILER SUPPLY VALVE 3/04 (4 pages)
- TP-4 TRACTOR PROTECTION VALVE 6/07 (6 pages)
- LQ-2 QUICK RELEASE VALVES 3/04 (4 pages)
- PRESSURE PROTECTION VALVES (4 pages)
- QRV QR-1 QUICK RELEASE VALVES 7/06 (4 pages)
- MV-1 MODUTROL (6 pages)
- TW-N TWO WAY CONTROL VALVE (3 pages)
- R-7 MODULATING VALVE (6 pages)
- LP-2 LOW PRESSURE INDICATORS (4 pages)
- AD-4 AIR DRYER 10/04 (24 pages)
- MANUAL SLACK ADJUSTERS (6 pages)
- AH-4 AIR HYD INTENSIFIER 4/04 (6 pages)
- DV-2 AUTO RESERVOIR DRAIN VLV 10/11 (4 pages)
- BEPA (FORD) 15X4 CAM BRAKE 5/09 (8 pages)
- DOUBLE ANCHOR PIN CAM BRAKE 5/04 (12 pages)
- INLET REG VALVE COMP 3/04 (6 pages)
- BP-1 BRAKE PROPORTIONING VALVES (6 pages)
- TU-FLO 600 AIR COMPRESSOR 9/04 (36 pages)
- ROTOCHAMBERS (4 pages)
- DD-3 SAFETY ACTUATORS (6 pages)
- E-2 BRAKE VALVES 10/11 (4 pages)
- E-5 BRAKE VALVE 3/04 (4 pages)
- TC-4 MODULATING CONTROL VALVE (5 pages)
- TC-6 BRAKE VALVE 3/04 (4 pages)
- TC-7 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-8 RELAY VALVE (4 pages)
- RE6 RELAY VALVE 3/05 (12 pages)
- SR-4 SPRING BRAKE CONTROL VLV 7/07 (8 pages)