beautypg.com

Bosch 1613AEVS User Manual

Page 11

background image

EDGE FORMING

When edge forming, always use piloted or
bearing bits. The lower portion of a pilot
tipped bit is a shaft with no cutting edges.
Bearing guide bits have a ball bearing to pilot
the bit, as shown in (Fig. 12).

This pilot slides along the edge of the work as
the rotating blades make the cut, forming
molding or decorative edges. The edge on
which the pilot slides should be perfectly
smooth since any irregularities are transferred
to the shaped surface.

When routing a workpiece that requires edge
forming on the endgrain, always rout the
endgrain edge before routing the edges that
follow the grain. This minimizes the possibility
of damage from any blowout at the end of
endgrain.

FIG. 12

PILOT OR BEARING SLIDES

ALONG EDGE OF WORKPIECE

CUTTER PART OF

PILOT TIPPED BIT

CUT

-11-

FEEDING THE ROUTER

As seen from the top of the router, the bit
turns clockwise and the cutting edges face
accordingly. Therefore, the most efficient cut
is made by feeding the router so that the bit
turns into the work, not away. Figure 11
shows proper feed for various cuts. How fast
you feed depends on the hardness of the
material and the size of the cut. For some
materials, it is best to make several cuts of
increasing depth.

If the router is hard to control, heats up, runs
very slowly or leaves an imperfect cut,
consider these causes:

1. Wrong direction of feed — hard to control.

2. Feeding too fast — overloads motor.

3. Dull bit — overloads motor.

4. Cut is too large for one pass — overloads

motor.

5. Feeding too slow — leaves friction burns

on work.

Feed smoothly and steadily (do not force).
You will soon learn how the router sounds
and feels when it is working best.

RATE OF FEED

When routing or doing related work in wood
and plastics, the best finishes will result if the
depth of cut and feed rate are regulated to
keep the motor operating at high speed.
Feed the router at a moderate rate. Soft
materials require a faster feed rate than hard
materials.

The router may stall if improperly used or
overloaded. Reduce the feed rate to prevent
possible damage to the tool. Always be sure
the collet chuck is tightened securely before
use. Always use router bits with the shortest
cutting length necessary to produce the
desired cut. This will minimize router bit run-
out and chatter.

FIG. 11

BIT

WORK

DIRECTION OF

ROUTER FEED

START

HERE

BM2610998769 10/03 10/7/03 8:18 AM Page 11