Rockwell Automation SB3000 High Pwr SB3000 AC Pwr Modules (RCS) - Manual (Page 3)

Table of Contents I
C
ONTENTS
Chapter 1 Introduction
1.1
Standard Features ........................................................................................... 1-2
1.2 Optional Features ............................................................................................ 1-2
1.3 Power Module Part Numbers .......................................................................... 1-3
1.4 Related Publications ........................................................................................ 1-4
1.5 Related Hardware and Software ..................................................................... 1-4
Chapter 2 Mechanical/Electrical Description
2.1
Mechanical Description ................................................................................... 2-1
2.1.1 Power Module Components .................................................................. 2-1
2.2 Electrical Description ....................................................................................... 2-6
Chapter 3 Installation Guidelines
3.1
Installation Planning ........................................................................................ 3-1
3.2 Wiring .............................................................................................................. 3-2
3.2.1 Fuses .................................................................................................... 3-2
3.2.2 Pre-charge Resistors and Fuses........................................................... 3-2
3.2.3 Line Reactors ........................................................................................ 3-3
3.2.4 Control Transformers ............................................................................ 3-3
3.2.5 Wire Sizes ............................................................................................. 3-4
3.2.6 Wire Routing ......................................................................................... 3-5
3.3 Grounding ........................................................................................................ 3-5
3.4 Installing the Power Module Cabinet ............................................................... 3-5
Chapter 4 Diagnostics and Troubleshooting
4.1
Required Test Equipment ................................................................................ 4-1
4.2 Power Module Tests with Input Power Off ...................................................... 4-2
4.3 Power Module Faults and Warnings................................................................ 4-4
4.3.1 Faults .................................................................................................... 4-5
4.3.1.1 DC Bus Overvoltage Fault ...................................................... 4-6
4.3.1.2 DC Bus Overcurrent Fault....................................................... 4-6
4.3.1.3 Ground Current Fault .............................................................. 4-6
4.3.1.4 Instantaneous Overcurrent Fault ............................................ 4-6
4.3.1.5 Local Power Interface Fault .................................................... 4-6
4.3.1.6 Gate Driver Interface Fault...................................................... 4-6
4.3.1.7 Charge Fault ........................................................................... 4-6
4.3.1.8 Overtemperature Fault ............................................................ 4-7
4.3.1.9 Power Loss Fault .................................................................... 4-7
4.3.1.10 Power Technology Fault ......................................................... 4-7
4.3.1.11 PMI Power Supply Fault ......................................................... 4-7
4.3.1.12 PMI Read/Write Fault.............................................................. 4-7
4.3.1.13 UDC Run Fault........................................................................ 4-7
4.3.1.14 Communication Lost Fault ...................................................... 4-7
4.3.2 Warnings ............................................................................................... 4-7
4.3.2.1 DC Bus Overvoltage Warning ................................................. 4-8
4.3.2.2 DC Bus Undervoltage Warning ............................................... 4-8
4.3.2.3 Ground Current Warning......................................................... 4-9
4.3.2.4 Phase Lost Warning................................................................ 4-9