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Lifetime expectancy and mtbf, Functional diagrams – Rockwell Automation 1606-XLE480EPC Power Supply Reference Manual User Manual

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Rockwell Automation Publication 1606-RM001B-EN-P - August 2013

9

Bulletin 1606 Switched Mode Power Supplies

10. Lifetime Expectancy and MTBF

*) The

Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is

specified in operational hours and is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h).
Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.

**)

MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical representation of the likelihood of a unit to fail and
does not necessarily represent the life of a product.

The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that statistically one unit will fail every 100 hours if 10 000 units are installed in the field.
However, it can not be determined if the failed unit has been running for 50 000h or only for 100h.

11. Functional Diagrams

AC 100V

AC 120V

AC 230V

Lifetime expectancy

*)

145 000h

*)

150 000h

*)

168 000h

*)

at 24V, 10A and 40°C

410 000h

*)

425 000h

*)

475 000h

*)

at 24V, 10A and 25°C

64 000h

70 000h

88 000h

at 24V, 20A and 40°C

180 000h

*)

198 000h

*)

249 000h

*)

at 24V, 20A and 25°C

38 000h

46 000h

61 000h

at 24V, 24A and 40°C

109 000h

*)

130 000h

*)

171 000h

*)

at 24V, 24A and 25°C

MTBF

**)

SN 29500, IEC 61709

468 000h

484 000h

537 000h

at 24V, 20A and 40°C

770 000h

796 000h

882 000h

at 24V, 20A and 25°C

MTBF

**)

MIL HDBK 217F

254 000h

261 000h

290 000h

at 24V, 20A and 40°C;
Ground Benign GB40

355 000h

361 000h

395 000h

at 24V, 20A and 25°C;
Ground Benign GB25

56 000h

57 000h

64 000h

at 24V, 20A and 40°C;
Ground Fixed GF40

75 000h

77 000h

86 000h

at 24V, 20A and 25°C;
Ground Fixed GF25

Fig. 11-1:

Functional Diagram

+

+

-
-

Output

Over-

Voltage

Protection

PFC

Converter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Input Fuse
Input Filter
Input Rectifier
Active Inrush Limiter

V

OUT

L

N

DC-ok
Contact

DC-ok

LED

Single /

Parallel

DC-ok
Relay

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