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Trailer maintenance – Multiquip DCA300SSCU2_SSCU4i User Manual

Page 42

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page 42 — dca300sscu2/4i 60 hz generator • operation and parts manual — rev. #1 (10/21/13)

traiLer MaiNteNaNCe

The following trailer maintenance guidelines are intended

to assist the operator in preventive maintenance.

trailer BraKes

Properly functioning brake shoes and drums are essential

to ensure safety. The brakes should be inspected the fi rst

200 miles of operation. This will allow the brake shoes and

drums to seat properly. After the fi rst 200 mile interval,

inspect the brakes every 3,000 miles. If driving over rough

terrain, inspect the brakes more frequently.

hYdraulic BraKes

If your trailer has hydraulic brakes, they function the same

way the surge brakes do on your tow vehicle. The hydraulic

braking system must be inspected at least as often as the

brakes on the tow vehicle, but no less than once per year.

This inspection includes an assessment of the condition

and proper operation of the wheel cylinders, brake shoes,

brake drums and hubs.

manuallY adJusting the BraKes

Most axles are fi tted with a brake mechanism that will adjust

the brakes during a hard stop. However, some braking

systems are not automatically adjusted by hard stopping.

These brakes require manual adjustment. The following

steps apply to adjust most manually adjustable brakes.
1. Jack up the trailer and secure it on adequate capacity

jackstands.

2. Be sure the wheel and brake drum rotate freely.
3. Remove the adjusting-hole cover from the adjusting

slot on the bottom of the brake backing plate.

4. With a screwdriver or standard adjusting tool, rotate the

starwheel of the adjuster assembly to expand the brake

shoes. Adjust the brake shoes out until the pressure

of the linings against the drum makes the wheel very

diffi cult to turn. Note: Your trailer maybe equipped with

drop spindle axles. See axle manual for your axle type.

You will need a modifi ed adjusting tool for adjusting

the brakes in these axles. With drop spindle axles, a

modified adjusting tool with about an 80 degree angle

should be used.

5. Rotate the starwheel in the opposite direction until the

wheel turns freely with a slight drag.

6. Replace the adjusting-hole cover.
7. Repeat the above procedure on all brakes.
8. Lower the trailer to the ground.
Check the fl uid level in the master cylinder reservoir at least

every three months. If you tow your trailer an average of

1,000 miles per month in a hot and dry environment, you

must check the brake fl uid level once a month. The brake

fl uid reservoir is located on the tongue of the trailer. Always

fi ll with clean, uncontaminated DOT 4 brake fl uid.
Figure 1 below displays the major hydraulic brake

components that will require inspection and maintenance.

Please inspect these components as required using steps

1 through 6 as referenced in the “Manually Adjusting The

Brakes” section on this page. See Table 1 for Hydraulic

Brake Troubleshooting.

Figure 1. Hydraulic Brake Components

hYdraulic BraKe actuator

The hydraulic brake actuator (Figure 2) is the mechanism

that activates the trailer’s brake system. This actuator

changes fl uid power into mechanical power. Therefore, the

fl uid level must be checked frequently to assure that the

brakes function properly.

Figure 2. Hydraulic Brake Actuator

HYDRAULIC

BRAKE FLUID

RESERVOIR