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Maintenance 71 – MTS Series 505G2 SilentFlo Hydraulic Power Unit Model 505G2-180 User Manual

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Adjust the Model 505.60 Hydraulic Pressure........................................................................................66

Low/High Pressure Functionality...........................................................................................................67

Low pressure..............................................................................................................................68

System commissioning...................................................................................................68

System cooling...............................................................................................................69

Energy consumption.......................................................................................................69

High pressure..............................................................................................................................69

Maintenance

71

Routine Maintenance Overview Checklist.............................................................................................72

Models 505.60/.90/.120/.150/.180 HPU Maintenance Schedule...........................................................74

Spare parts..............................................................................................................................................76

Lockout/tagout.......................................................................................................................................76

Operating the HPU.................................................................................................................................77

About Checking the Hydraulic Fluid.....................................................................................................77

Check the Hydraulic Fluid ........................................................................................................77

About Checking the Low Level/Temperature Detector.........................................................................78

How to check the low level switch.............................................................................................79

How to Check the Over Temperature Switch.............................................................................79

Replacing the Return-line Filter.............................................................................................................80

About Clamp-Style Housing Filter Replacement...................................................................................80

Required equipment...................................................................................................................80

Procedure....................................................................................................................................80

About Capscrew-Style Housing Filter Replacement..............................................................................83

Required equipment...................................................................................................................83

Replace the Capscrew-Style Housing Filter...............................................................................84

Replacing the Optional High-Pressure Filter.........................................................................................84

Required equipment...................................................................................................................85

Procedure....................................................................................................................................85

Sampling the Hydraulic Fluid................................................................................................................86

Prerequisite.................................................................................................................................87

Procedure....................................................................................................................................87

Appearance of Hydraulic Fluid Sample.....................................................................................89

About Replacing the Hydraulic Fluid....................................................................................................90

Recommended equipment..........................................................................................................90

Prerequisites...............................................................................................................................90

Procedure....................................................................................................................................90

Inspect the Heat Exchanger....................................................................................................................91

Procedure....................................................................................................................................92

Hydraulic Power Unit Maintenance and Service Logs

93

Service Every 8 Hours/Daily..................................................................................................................94

Service Every 40 Hours/Weekly............................................................................................................94

Series 505G2 SilentFlo™ Hydraulic Power Unit Product Information 5