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7 disassembly and repair, 8 accessories, 9 troubleshooting – Festo DSNU-…-KP User Manual

Page 8: 10 technical data

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7

Disassembly and repair

Caution

Danger of injury due to uncontrolled movement of components!
Before dismantling:
• Make sure that the cylinder

8 and the clamping cartridge2 are exhausted.

• Loosen all of the mounting components on the cylinder

8 or clamping unit5.

• Recommendation: Send the product to our repair service.

This way the fine tuning and tests that are required will be taken into particular
consideration.

8

Accessories

Note

• Please select the corresponding accessories from our catalogue

(

www.festo.de\catalogue).

9

Troubleshooting

Malfunction

Possible cause

Remedy

The clamping rod

4

moves more than the
max. permitted axial play
despite an exhausted
clamping cartridge

2

Incorrect pneumatic ac-
tuation

Check pneumatic actu-
ation

Permanent manual un-
locking

Remove the mounting
screw

9 from the supply

port

1

Load too great and/or
static holding force ex-
ceeded

Reduce holding force, do
not exceed static holding
force

Contamination on the
clamping rod

4

(

Maintenance and

care)

Clamping cartridge

2 de-

fective

Replace clamping cart-
ridge

2

Wear

Send clamping cart-
ridge

2 to Festo

Clamping rod

4 does not

move despite an ex-
hausted clamping cart-
ridge

2

Insufficient operating
pressure on the clamping
cartridge

2

Increase operating pres-
sure (

Technical data)

Clamping cartridge

2 de-

fective

Send clamping cart-
ridge

2 to Festo

After pressurisation the
clamping rod

4 moves to

the end position at high
speed

Cylinder strikes against a
non-pressurised cham-
ber

Always strike against a
pressurised chamber
(

Commissioning)

Fig. 17

10

Technical data

KP

Mounting position

Any

Operating pressure
(on the clamping cartridge

2)

[bar]

3 … 10

Operating medium

Compressed air to ISO 8573-1:2010 [7:4:4]

Ambient temperature

[°C]

–10 … +80

Rod quality (KP/KPE)

– Steel, rod rolled smooth

(e.g. X20Cr13, X6CrNiMoTi 17222);
tensile strength > 650 N/mm

2

;

hardness [HB30] > 175

– Hardened steel: min. HRC 60
– Hard-chromium plated steel: thickness of layer min.

20 µm

– Tolerance range of rod diameter h8
– Surface roughness R

max.

= 4 µm

Material (clamping cartridge

2)

Housing:

Anodised aluminium

Piston:

Polyacetal

Spring:

Spring steel

Clamping jaws:

Brass

Seals:

Nitrile rubber, polyurethane

Fig. 18

KP-…

4-
80

6-
180

8-
350

10-
350

12-
600

16-
1000

20-
1400

20-
2000

25-
5000

32-
7500

KPE-…

4

6

8

10

12

16

20

25

32

ADN-…-KP

20/
25

32

40

50

63

80/
100

DNC-…-KP

32

40

50

63

80/
100

125

DSBC-…-C

32

40

50

63

80/
100

125

DSNU-…-KP

8/
10

12/
16

20

25

32

40

50

63

Clamping rod

Dia-
meter
[mm]

4

6

8

10

12

16

20

20

25

32

Supply port

1

M5 M5

M5

M5

M5

G

Á

G

Á

G

Á

G

Á

G

Á

Static holding
force

[N]

80

180

350

350

600

1000

1400

2000

5000

7500

Axial play under
load

Dia-
meter
[mm]

0.2 0.3

0.5

0.8

1.8

Fig. 19

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