JLG G9-43A (9151-4003) Operator Manual - Manual (Page 17)

Form No. 20127 • G9-43A Owner/Operator Manual
2.5
Located on right cab wall
P/N 9151-3041
Located on right cab wall
S/N 0193001 thru 0160000668
Located on underside of engine cover
S/N 0160000683 thru Current
P/N 9151-3192
Located on dash
P/N 9141-3061
G9-43A
9.0
9.0
9.0
26,140
26,310
26,500
0.8'
1.5'
1.5'
25,530
25,700
25,880
25,920
25,750
25,930
25,870
26,060
27,000
27,100
27,800
26,800
25,960
28,080
D
C
B
A
CAP#
X1000
CAPACITY WITH STANDARD
48" & 72" CARRIAGE.
24"
GRADALL IS A REGISTERED TRADEMARK FOR HYDRAULIC EQUIPMENT
BUILT BY THE JLG COMPANY 1 JLG DRIVE, McCONNELLSBURG, PA.
U.S.A.
AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS
ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL
TRUCKS PART III ASME B56.6b-1998.
ATTACHMENT
TRUCK &
ATTACHMENT
WEIGHT
24"
D C B A
9.0 26,030
CAP#
1000
9151-3041 (A)
24" 24"
24" 24"
24" 24"
SHIPPED
WITH
B
C
A
D
0.8'
*WEIGHTS ARE BASED ON USING 1 3/4 X 6 X 48" FORKS (APPROX. 350# PER PAIR)
**BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT.
***TRUSS BOOM & WINCH DIMENSIONS (A & D) REFER TO HOOK CENTER.
****WEIGHT IS BASED ON SP'L SWING MAST FORKS (48": APPROX. 230# PER PAIR)
(60": APPROX. 488# PER PAIR)
*****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR.
36'
36'
36'
36'
ADD 2170 LBS TO MACHINE WEIGHTS WHEN EQUIPPED WITH
13.00 X 24 FOAM FILLED TIRES.
FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY
OF ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT
CAPACITY DO NOT INCREASE ATTACHMENT CAPACITY.
36' 40' 43'
24"
0.8' 2.3' 3.6'
24" 24"
24"
24" 24"
9.0 8.0 7.0
4.0
4.5
4.5
4.5
2.0
2.0
2.0
2.0
6.0
6.0
4.0
4.0
9.0
2.0
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
24" 24"
24" 24"
24" 24"
24" 24"
24" 24"
--- ---
---
43'
43'
43'
53'
53'
58'
58'
43'
43'
44'
44'
34'
40'
---
5.7'
6.3'
5.7'
5.2'
5.2'
5.7'
5.7'
4.5'
4.5'
3.6'
3.6'
1.4'
4.5'
10FT TRUSS BOOM W/WINCH
P/N 9140-5081 ***
15FT TRUSS BOOM W/WINCH
P/N 9140-5080 ***
6 FT SW. MAST W/48" FORKS
P/N 9140-5070 ****
6 FT SW. MAST W/60" FORKS
P/N 9141-5026 ****
60" 3/4 YD BUCKET
P/N 9140-5054 **
74" 1 1/4 YD BUCKET
P/N 9140-5055 **
102" 1 1/4 YD BUCKET
P/N 9140-5071 **
10FT TRUSS BOOM
P/N 9140-5083 ***
15FT TRUSS BOOM
P/N 9140-5082 ***
6FT MAST W/72" CARR.
P/N 9140-5061 *
72" 100° SWING CARR.
P/N 9140-5075 *
WORK PLATFORM
P/N 9141-5025 *****
6FT MAST W/48" CARR.
P/N 9140-5060 *
WINCH
P/N 9151-5036 ***
48" CARRIAGE
P/N 9140-5073 *
72" CARRIAGE
P/N 9140-5074 *
48" SLOPE PILER
P/N 9140-5101 *
72" SLOPE PILER
P/N 9140-5079 *
(WITHOUT ATTACHMENTS)
25,200 LBS
SAMPLE ONLY - USE CHART IN CAB
Diesel Engine
SERVICE INTERVALS
LUBRICATION AND MAINTENANCE
MATERIAL HANDLER
9151-3192 REV(B)
U s e t h i s c h a r t i n c o n j u n c t i o n w i t h t h e " L u b r i c a t i o n & M a i n t e n a n c e " a n d " R e c o m m e n d e d
L u b r i c a n t s & C a p a c i t i e s " s e c t i o n s o f t h e O w n e r / O p e r a t o r M a n u a l .
S e r v i c e i n t e r v a l s m a y n e e d t o b e m o r e f r e q u e n t t h a n t h o s e s h o w n d e p e n d i n g u p o n
a p p l i c a t i o n s e v e r i t y. C o n s u l t y o u r G r a d a l l d e a l e r f o r r e c o m m e n d a t i o n s .
I t i s r e c o m m e n d e d t h a t e n g i n e o i l a n d f i l t e r, t r a n s m i s s i o n l u b r i c a n t a n d f i l t e r,
t r a n s f e r c a s e l u b r i c a n t a n d a x l e l u b r i c a n t b e c h a n g e d a f t e r f i r s t 1 0 0 h o u r s o n n e w, o r r e b u i l t
LUBRICANT TYPE
OR SPECIFICATION
Air Cleaner Element
Fuel Filter
Engine Oil Filter
Engine Oil
Coolant
Diesel Fuel
YEARLY
OR 1500 HRS
6 MO.
OR 1000 HRS
3 MO.
OR 500 HRS
EVERY 5
WKS OR 250 HRS
WEEKLY
OR 50 HRS
DAILY
OR 10 HRS
Transmission
Lubricant
Filter
Transfer Case
Lubricant
Center Section
Axle Lubricant
Planetary Hubs
Filter
Lubricant
Hydraulic System
Breather/Filter
Grease Fittings
Axles (6 Pts. Ea.)
Boom Head Pivot (2 Pts.)
Boom Pivot (2 Pts.)
Extend Chain Sheave (1 Pt.)
Drive Shafts (1 Pt. Ea.)
Cylinder Pins(13 Pts.)
Quick Switch Pin (1 Pt.)
Retract Chain Sheave (1 Pt.)
Boom
Front Bottom Bearing Pads
All Other Bearing Pads
Extend/Retract Chains
Options And Attachments
Stabilizer Cylinder (3 Pts.)
Attachment Pivots And Pins
Tires
13.00-24 12 Ply
13.00R24 Radial
15.5-25 12 Ply
Lug Nut Torque Torque
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Grease
Change
Change
Change
Change
Change
Change
Change
Change
Change
Change
Change
Change
SAE 15W-40 CE Oil
Etheylene Glycol
No. 2 Diesel Fuel
Mobil 424
Mobil 424
Mobil 424
Mobil 424
Mobil 424
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
See Manual
65 PSI (448 kPa)
70 PSI (483 kPa)
58 PSI (400 kPa)
350-400 Lb-Ft (475-540 Nm)
Fill
SAMPLE ONLY - USE CHART IN CAB
8. ON INCLINES, TRAVEL WITH LOAD UP-GRADE.
9. DO NOT USE BOOM AS WALKWAY.
10. USE TWO HANDS WHEN CLIMBING ON MACHINE.
1. ONLY TRAINED AND AUTHORIZED PERSONNEL MAY OPERATE THIS MACHINE.
2. BEFORE OPERATING, READ AND UNDERSTAND ALL CAPACITY
CHARTS, OPERATOR MANUALS AND SAFETY MANUALS. IF
MANUALS ARE NOT AVAILABLE, CONSULT AN AUTHORIZED GRADALL DEALER. UNDERSTAND ALL CONTROLS IN CAB AND
CHECK FOR PROPER OPERATION. CLEAR LOOSE OBJECTS
OFF MACHINE AND SOUND HORN BEFORE STARTING ENGINE.
3. OPERATOR MUST BE SEATED WITH SEAT BELT FASTENED.
ASSURE FORWARD/REVERSE LEVER IS IN NEUTRAL,PARK
BRAKE APPLIED AND ALL HYDRAULIC CONTROLS ARE IN
NEUTRAL BEFORE IGNITION SWITCH IS TURNED ON.
4. DO NOT OPERATE MACHINE WITHOUT PROPER CAPACITY
CHART IN PLACE.
5. BEFORE MOVING, BE SURE OF A CLEAR PATH AND SOUND
HORN. WATCH FOR PEDESTRIANS AND OBSTRUCTIONS. CHECK OVERHEAD AND SIDE CLEARANCES. ALWAYS LOOK
IN DIRECTION OF TRAVEL.
6. START, TURN, AND BRAKE SMOOTHLY. REDUCE TRAVEL
SPEEDS FOR TURNS, SLIPPERY, OR UNEVEN SURFACES. AVOID RUNNING OVER LOOSE OBJECTS OR HOLES IN THE
ROADWAY SURFACE.
7. WHEN TRAVELING WITH LOAD, FULLY RETRACT BOOM AND
PLACE FORKS IN CARRY POSITION (APPROX.12" ABOVE
GROUND). TILT CARRIAGE BACK SLIGHTLY TO CRADLE LOAD. USE EXTREME CAUTION WHEN TURNING.
11. USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK
PLATFORM FOR LIFTING PERSONNEL. NO RIDERS ON MACHINE, FORKS, LOAD, OR OTHER LIFTING ATTACHMENTS AT ANY
TIME. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE
PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK
PLATFORM CAPACITY CHART DISPLAYED IN THE CAB. DO NOT
DRIVE MACHINE WITH PERSONNEL IN PLATFORM.
12. KEEP OTHERS AWAY FROM MACHINE WHILE OPERATING.
DO NOT STAND UNDER BOOM OR LOAD.
13. USE EXTREME CARE WHEN HANDLING LONG, HIGH, OR WIDE LOADS. DO NOT HANDLE UNSTABLE OR LOOSELY
STACKED LOADS.
14. FORKS TO BE CENTERED UNDER LOAD AND SPACED APART AS FAR AS POSSIBLE.
15. BEFORE ADJUSTING OR SERVICING, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, REST BOOM ON
GROUND OR SUPPORT, SET PARKING BRAKE, SHUT OFF ENGINE AND CHOCK WHEELS.
16. BEFORE LEAVING MACHINE UNATTENDED, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, LOWER BOOM,
SET PARKING BRAKE,AND SHUT-OFF ENGINE. CHOCK WHEELS IF MACHINE MUST PARK ON AN INCLINE.
17. LEVEL MACHINE BEFORE LIFTING ANY LOAD ABOVE 4
FEET. (IF EQUIPPED WITH FRAME LEVELING).
18. OPERATOR PROTECTION (SUCH AS HARD HATS, SAFETY
GLASSES, AND/OR HEARING PROTECTION) SHOULD BE
WORN WHEN JOB CONDITIONS WARRANT. ALWAYS USE
SEAT BELT.
19. IMPROPER USE OF MACHINE COULD RESULT IN MACHINE
TIPPING OVER. IF MACHINE STARTS TO TIP OVER, DO
NOT LEAVE OPERATORS SEAT. LEAN AWAY FROM TIP &
BRACE YOURSELF.
20. KEEP MIRROR(S) CLEAN AND PROPERLY ADJUSTED.
OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR.
9055-3028 REV. A
FOR SAFE OPERATION OF MACHINE AND TO MINIMIZE RISK OF
SERIOUS INJURY, READ AND OBSERVE THE FOLLOWING:
Located on right cab wall
S/N 0193001 thru 0160000668
P/N 9055-3028
Located on right cab wall
S/N 0160000683 thru Current
P/N 9150-3098
Located on left side, front cab plate
P/N 9116-4094
000850
THE PROTECTION OFFERED BY THIS
ROPS WILL BE IMPAIRED IF IT HAS BEEN
SUBJECTED TO ANY MODIFICATION,
STRUCTURAL DAMAGE, OR HAS BEEN
INVOLVED IN AN OVERTURN INCIDENT.
THIS ROPS MUST BE REPLACED AFTER
A ROLL-OVER. SEAT BELTS MUST BE
WORN WHILE OPERATING VEHICLE.
GRADALL MATER 06 / 9 / 10
MAX WEIGHT : 2150
MEETS SAE : J1040 MA
MEETS ISO : 3471 (94) / 3
MEETS ANSI : B56.6 - 8.16 / P
GRADALL : 9114-3261 SERIAL : 8
Box 61 SD 57201
SAMPLE ONLY
Located on back wall, behind
operator’s seat
P/N 9147-4483 (enclosed cab)
P/N 9151-4243 (open cab)
9150-3098 REV. A
For safe operation of machine, and to minimize risk of
s e r i o u s i n j u r y, R E A D A N D O B S E RV E t h e f o l l o w i n g :
6. Keep others away from machine when operating. Do not
allow others to stand under boom or load. Always look in
direction of travel.
7. Use extreme care when handling long, high or wide loads.
Do not handle unstable or loosely stacked loads.
8. Forks must be centered under load, and spaced apart as far
as possible.
9. Level machine before lifting any load above 4 feet (1.2m).
10. Improper use of machine could result in machine tipping
over. If machine starts to tip over, do not leave operator's
seat. Lean away from tip, and brace yourself.
11. Keep mirror(s) clean and properly adjusted. Objects in
mirror(s) are closer than they appear.
5. On inclines, travel with load up-grade.
1. Only trained and authorized personnel may operate this
machine.
2. Before operating, read and understand all capacity charts,
operator manual and safety manuals.
3. Operator must be seated with seat belt fastened. Assure all
controls are in neutral before ignition switch is turned on.
4. Do not travel with boom raised. When traveling, fully
retract boom and place forks in carry position, which is
approximately 4 feet (1.2 m) above ground. Tilt carriage
back slightly to cradle load. Use extreme caution when
turning.
Located on
left cab wall
S/N 0160000683
thru Current
P/N 1701505