Preparation of bull bar – ARB 3915040 User Manual

Page 15

Last Rev Date: 28 OCTOBER 2008

Page 15 of 22

Fitting instructions# 3781218

PREPARATION OF BULL BAR

59. Fit 4 x M6 cage nuts to bottom inside

face of lower pan in square holes as
shown.

Hint: A small flat blade screwdriver may help to
press nut cage flanges into hole.

60. If parking sensors are to be fitted, mark

out the hole positions, located in the
middle of the large corner radius of the
wings and 90mm down from the top face.
(Similar position to original bumper)

Hint: Use two rules across flat faces to find
mid point of radius

61. Once Dia 22 (7/8”) hole is drilled and

fully deburred, check that the hole size is
actually Dia 22.0 – 22.8mm, better if on
larger side. Trial fit sleeve and sensor.

62. Once checked use some fast drying

primer paint to seal bare edges.

IF FITTING FRAME AND BUFFERS

63. If fitting centre frame, loose fit the pair of

buffers with holes P#3163017R&L by
sliding up onto frame, noting that the
buffers are handed.

64. Mount frame and secure with 2 sets of

M10 x 40 cap screws and washers per
side as shown, noting that the frame leans
rearwards once on vehicle

65. Slide buffers down over frame until they

sit correctly onto bull bar and tube profile.

66. Fasten buffers with 6 x M6 flange nuts

per buffer once buffers are carefully
pushed home against the profile of the
bull bar and centralised over tube, be
careful not to over tighten the flange nuts
as damage to buffer can result.

Warning: Cutting operations
can result in flying debris, safety
glasses should be worn.

Sensors fit on
these outer
corners, 90mm
down from top
face

Hole saw Dia 22.0 (7/8”)

This manual is related to the following products:

3915050