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Appendix g – checking draft and combustion – Burnham ES2 User Manual

Page 46

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46

APPENDIX G – CHECkING DRAFT AND COMBUSTION

CHECK DRAFT (GAS BOILERS WITH DRAFT HOODS)

1.

Insofar as is practical, close all doors and

windows in the building.

2.

Turn on all appliances not connected to the

same venting system as the boiler being

checked.

3.

Turn on all exhaust fans (such as range

hoods and bathroom exhausts) to their

maximum speed. Do not turn on any

summer exhaust fans.

4.

Close all fireplace dampers.

5.

Operate the appliance being checked.

Follow lighting instructions.

CHECK DRAFT (OIL BOILERS)

1.

Use a manometer precise to 0.01” water

column.

2.

Fire the boiler until the chimney/vent reaches

normal operating temperature.

3.

Locate the pressure sensing tapping on the

boiler.

4.

While the boiler is still firing, use the

manometer to measure the draft at the

pressure tapping.

5.

Confirm that the draft measurement matches

the required draft specified for the boiler.

6.

If the required draft is not present, make any

necessary adjustments and check again.

CHECK COMBUSTION

1.

Use a flue gas analyzer that accurately

measures CO

2

, O

2

, CO, and flue gas

temperature.

2.

For oil boilers, also use a smoke tester with

smoke test paper.

3.

Operate the boiler at its rated (high fire)

input.

4.

With the analyzer, check the CO

2

(or O

2

),

CO and temperature of the flue gases

exiting the boiler.

5.

For two-stage or modulating boilers, also

check the CO

2

(or O

2

), CO and temperature

of the flue gases at low fire.

6.

Confirm that the measured CO

2

(or O

2

)

matches the required CO

2

(or O

2

) specified

for the boiler.

7.

For oil boilers, also take a smoke

measurement of the flue gases. Smoke

should not exceed #1.

If CO

2

, O

2

, or CO fall outside of the

range specified for the boiler, review the

installation and startup instructions and make

any necessary adjustments to the boiler or

associated venting or piping systems.

i

Note the gross flue gas temperature for

future reference. Significant changes in
flue gas temperature can indicate changes
in the boiler’s operating efficiency.

6.

After 5 minutes of main burner operation,

test for spillage at the draft hood relief

opening, using a lighted match, candle,

cigarette, etc.

7.

Repeat this test for each appliance

connected to the common venting system.

8.

If any appliance does not vent properly, per

the above test, make corrections, so that the

installation conforms to the National Fuel
Gas Code
, NFPA 54/ANSI Z223.1, and/or
Installation Codes, CAN/CSA B149.1.

9.

Return doors, windows, exhaust fans,

fireplace dampers, and any other gas-

burning appliance to their previous condition

of use.