AZEK Rail - Manual (Page 11)

Page 11
Installing AZEK Rail with CableRail by Feeney ®
Quick-Connect
Fitting
5.5”
5 1/2” x 5 1/2” Post Sleeve
5.5”
Hardware Mounting Kit
4 - Mounting Brackets
2 - Support Blocks
16 - #8 x 3/4” screws
6 - #8 x 1 3/4” screws
6 - #8 x 2 5/8” screws (Stairs Only)
6 - #8 x 3” Screws
12 - #8 x 3” Green Screws
T20 Driver Bit
•AZEK Rail 10’, 8’ and 6’ Rails are designed not to
exceed 10’, 8’ and 6’ from center of post to center of post,
respectively.
•
For stair applications maximum rail length must not exceed 91”.
•4x4 lumber posts should be installed plumb.
•Cut slowly, using a fine tooth saw blade to avoid chipping.
•Cannot be installed using Secure Mount Post.
•For 42” railing, use 54” Post Sleeve.
Measuring Your Railing Area
Important Information
Component Dimensions
AZEK Rail Custom Rail Packs are available in
10’, 8’ and 6’ lengths.
• Measurements are from center to center of the posts. Kits
are produced in 10’, 8’ and 6’ to allow for finished end cuts
and angles.
•Determine how many 10’, 8’ and 6’ AZEK Rail Custom Rail
Packs you need and check to be sure you have all the
components (and quantities) listed in the chart shown
to the right.
Components Needed For Installing
The AZEK Rail Section
Hardware
included in
Hardware Kits:
Components
available
separately for
mix-and-match
rail
systems
Additional
Components
Needed for Each
System
1 - Top Rail (Reserve Top Rail sold separately)
1 - Bottom Rail
2 - Support Rails
(1-Aluminum Top Support Rail for 10')
Hardware Mounting Kit
Support Block Mounting Templates
Foot Blocks
- 1 in 6’ Packs, - 2 in 8’ Packs, - 3 in 10' Packs
AZEK Rail Custom
Rail Pack
CableRail Components
36” Hardware Kit
- 9 Quick-Connect
Fittings
- 9 Quick-Connect
Swivel Fittings
- 18 Hanger Bolts
- 9 lock nuts
42” Hardware Kit
- 9 Quick-Connect
Fittings
- 9 Quick-Connect
Swivel
Fittings
- 22 Hanger Bolts
- 11 lock nuts
36” Intermediate Baluster
-1 for 6’, 2 for 8’, 3 for 10'
42” Intermediate baluster
-1 for 6’, 2 for 8’, 3 for 10'
Stair Intermediate
baluster
-1 for 6’, 2 for 8’, 3 for 10'
Cable
-100’ spool or 500’
spool
2 - Post Sleeves
2- Post Caps
2- Post Skirts
Protector Sleeves
- 42” System: 22 per Thru Post
- 36” System: 18 per Thru Post CableRail Accessory
Pack Includes:
- Quick-Connect release
tool
- Lacing Needle
- Hanger Bolt
Installation Tool
• Miter Saw
• Tape Measure
• Drill
• Cable Cutters
• #2 Square Drive Tools Required • Drill Bits: 7/64”,1/4”, 3/16”,
1/8” 9/64”
• Extended 1/4” Drill Bit
• 2 3/8” Open-End
Wrenches
Post Cap (2)
Top Rail (1)
Mounting Bracket (4 )
Support Rail (2)
Intermediate
Baluster
Support Block (2)
Bottom Rail (1)
Post Sleeve (2)
Post Skirt (2)
Foot Block (2)
I ntermediate
Base Plate
1.8”
1.8”
Protector Sleeve
Quick-Connect Swivel
Fitting
Visit www.azek.com/installation to view AZEK installation videos.
Consult your local building codes for guard and handrail requirements.
2.73”
2.05”
Trademark
Bottom Rail
3.5”
2.64”
Trademark
Top Rail
5.38”
2.72”
Reserve Top
Rail
3.5”
2.05”
Reserve
Bottom Rail
3.5”
2.63”
Premier Top
Rail
2.72”
2.05”
Premier
Bottom Rail
Support Rail
6.32”
6” x 6” Post Sleeve
6.32”
Intermediate Base
Plate
Intermediate
Baluster