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Troubleshooting, Wheel replacement – COOK LC User Manual

Page 6

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g. Align setscrews bearing to bearing and secure tightly

to the shaft. NOTICE! Never tighten both pairs of
setscrews before securing bearing mounting
bolts. This may damage the shaft
.

h. Inspect the wheel position again. If necessary, readjust

by loosening the bearing bolts and setscrews and
repeat from step e.

Wheel Replacement

a. Drill two holes approximately centered between the

shaft and the edge of the hub OD with the following
dimensions:

• 1/4" diameter
• 3/8" to 1/2" deep
• 180° apart in face of hub
b. Tap 1/4" holes to 5/16" thread with the 5/16" hole tap.

Do not drill or tap any larger than recommended.

c. Screw the puller arms into the tapped holes full depth of

threads (3/8" to 1/2" approximately). Align center of
puller with center of shaft. Make certain all setscrews in
hub (normally a quantity of two) are fully removed.
Work puller slowly to back wheel off the shaft.

Recommended Puller
Lisle No. 45000 Sterling Wheel Puller. This puller is avail-
able at most automotive parts retail outlets.

Wheel-to-Inlet Clearance

The correct wheel-to-inlet clearance is critical to proper

fan performance. This clearance should be verified before
initial start-up since rough handling during shipment could
cause a shift in fan components. Refer to wheel/inlet
drawing for correct overlap.

Adjust the overlap by loosening the wheel hub and

moving the wheel along the shaft to obtain the correct
value.

Wheel Replacement Components

Above - Drilled hole placement.

Right - Wheel puller.

Troubleshooting

Problem and Potential Cause

Low Capacity or Pressure
•Incorrect direction of rotation. Make sure the fan rotates in same

direction as the arrows on the motor or belt drive assembly.

•Poor fan inlet conditions. There should be a straight clear duct at the

inlet.

•Improper wheel alignment.

Excessive Vibration and Noise
•Damaged or unbalanced wheel.
•Belts too loose; worn or oily belts.
•Speed too high.
•Incorrect direction of rotation. Make sure the fan rotates in same

direction as the arrows on the motor or belt drive assembly.

•Bearings need lubrication or replacement.
•Fan surge.

Overheated Motor
•Motor improperly wired.
•Incorrect direction of rotation. Make sure the fan rotates in same

direction as the arrows on the motor or belt drive assembly.

•Cooling air diverted or blocked.
•Improper inlet clearance.
•Incorrect fan RPMs.
•Incorrect voltage.

Overheated Bearings
•Improper bearing lubrication
•Excessive belt tension.

A uniform radial gap

(space between the edge of
the cone and the edge of the
inlet) is obtained by loosening
the inlet cone bolts and
repositioning the inlet cone.

Size

Overlap

100 - 165

3/16”

180 - 245

1/4”

270 - 300

5/16”

330 - 365

3/8”

402

7/16”

445 - 490

1/2”

540

13/16”