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F. troubleshooting – Karcher HDR 777-VA User Manual

Page 30

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HDR 777

English

5.959-106 A2006570 09/03

F. Troubleshooting

F1

Problem

Possible cause

Remedy

By whom

Malfunction indicator light
is illuminated

Filter is full

Clean or replace filter

(see maintenance schedule)

Operator

Liquid cleavage agent
metering unit (5) empty

Turn main switch to “0”

Fill metering unit 2/3 full with splitting agent
Switch system on again

Operator

Liquid cleavage agent
metering unit (4) empty or

disinfectant metering tank

(6) empty (only in recycling
mode)

Set master switch to "0"

Top up liquid cleavage agent or disinfectant

Operator

Short level sensor in
reaction tank (3) triggers, as
long sensor in the reaction

tank does not trigger

Set master switch to "0",
drain reaction tank, clean sensors and then
switch on system again. If the short level
sensor triggers again, inform customer service

Operator

Contact problem in the

reaction tank (long level

sensor) triggers, although
the empty sensor displays
tank empty

Set master switch to "0",
clean sensors and then switch system back
on. If the same problem occurs again, inform
customer service

Operator

Contact problem in the
industrial water storage tank
(9). Sensors trigger,
although the long sensor
displays tank empty

Set master switch to "0",
clean sensors and then switch the system
back on. If the same problem occurs again,
inform customer service

Operator

Contact problem with the
sensors in the float box of
the ABS 2.638-300 (only
possible for recycling via
ABS 2.638-300!)

Set master switch to "0",
clean the sensors in the float box of the ABS
and then switch the system back on. If the
same problem occurs again, inform customer
service

Operator

Runtime of the pumps

beneath the reaction tank
exceeded

Inform customer service

Operator

Float switch in the dirt trap
(option) triggers

Check HDR 777 + HD unit and if necessary
inform customer service

Operator/
Customer
Service

Agitator shaft detached from

motor shaft

Attach shaft and tighten coupling securely

Customer
Service

Reaction tank (3)

overflows

Level sensors in reaction

tank (3) are dirty, defective
or misaligned

Check, clean and adjust, if required, or

replace

Operator/
Customer
Service

System does not start up

No supply voltage

Plugged into mains? Check electricity supply.

Operator

Empty sludge trap (1)

Fill sludge trap or position submersible pump
lower down

Operator

Filter unit holding (9) tank is

full

For recycling mode: wait until water has been

consumed by high-pressure device;
otherwise, clean or replace submersible pump

(12).

Operator/
Customer
Service

Problems with contacts or

control unit is defective

Check contacts or replace control board

Customer
Service

Wastewater pump (14) in
dirt trap (1) wont work

Pump not connected
Float switch (S2) not closed
Pump or defect

Connect pump
Connect float switch S 2 or bridge contact on
printed circuit board clean or replace

Customer
Service

Wastewater pump (14)
wont switch off

Level sensor in the reaction

tank (3) soiled or defective

Clean or replace

Customer
Service

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