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Wesley BC-6200-8SA User Manual

Page 13

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Curtis 1268 Manual,

Rev. D

7

F1

B-

B+

M-

F2

STATUS

LED

CABLE-FREE ZONE

A 6-pin low power Molex connector is provided for the interface with the Hall
speed sensor. The mating connector is a Molex Mini-Fit Jr. p/n 39-01-2065
using type 5556 terminals.

J2-

1,2,3

(not used)

J2-

4

ground

J2-

5

input

J2-

6

+15V

Power cables must not be routed over the indicated area. Otherwise they
may interfere with the proper operation of sensitive electromagnetic compo-
nents located underneath.

The +15V supply should only be used with the speed sensor and not to power
any other external systems.

A 4-pin low power connector is provided for an optional programmer. A com-
plete handheld programmer kit, including the appropriate connecting cable
with mating connector, can be ordered from Curtis:

p/n 168961101 for the User Programmer (model 1311-1101)

p/n 168962101 for the OEM Programmer (model 1311-4401)

.

If a handheld programmer is already available (such as the now discontinued
1307) but has an incompatible cable, the appropriate connecting cable can be
ordered as a separate part:

p/n 16185

.

If a 1314 PC programming station is used, the 1309 interface box and cable
connect the computer to the controller:

p/n 117465704 1314-1101, 1314 PC Programming Station (User) CD-ROM

p/n 117465707 1314-4401, 1314 PC Programming Station (OEM) CD-ROM

p/n 16994001 1309 Interface Box

p/n 16185 Molex cable for 1309 Interface Box

.

High Current Connections

Five tin-plated solid aluminum bus bars are provided for the high current con-
nections to the battery

(

B+

and

B-

)

, the motor armature (

M-

), and the motor

field

(

F1

and

F2

)

. These bus bars incorporate threaded mounting studs designed

to accept mounting bolts. This simplifies the assembly and reduces the mount-
ing hardware necessary for the power connections.

SIZE

MAX DEPTH QTY

MAX TORQUE

Field studs

M6 × 1

5/8"

2

16.3 N·m (12 ft-lbs)

Power studs

M8 × 1.25 3/4"

3

20.0 N·m (15 ft-lbs)

Exceeding these specifications could damage the bus
bars’ internal threads, resulting in loose connections.
We recommend maximum possible thread engagement:
always exceeding three threads.

2 — INSTALLATION & WIRING:

Controller

4

5

6

1

2

3

3

4

1

2

J3

J2

J3-

1

Rx Data

J3-

2

B-

J3-

3

Tx Data

J3-

4

+15V

C A U T I O N

note: The 1311 hand-
held programmer has
been superseded; if you
are using a more recent
model, please refer to its
documentation.