Red Lion TSC - Manual (Page 6)

6
OUTPUT MODULES
Units equipped with RS485 option must have the Dual Alarm or Cooling w/
alarm options fitted with the same type of output modules. The controller’s
main output (OP1) can be fitted with any output module. Output modules are
shipped separately and must be installed by the user.
TYPICAL CONNECTIONS
Relay:
Type: Form -C (Form-A with RS485 option only)
Rating: 5 Amps @ 120/240 VAC or 28 VDC (resistive load), 1/8 HP @ 120
VAC (inductive).
Life Expectancy:100,000 cycles at maximum load rating.
(Decreasing load and/or increasing cycle time, increases life expectancy).
Logic/SSR Drive: can drive multiple SSR Power Units.
Type: Non-isolated switched DC, 12 VDC typical.
Drive: 45 mA max.
Triac:
Type: Isolated, Zero Crossing Detection.
Rating:
Voltage: 120/240 VAC.
Max. Load Current: 1 Amp @ 35°C
0.75 Amp @ 50°C
Min. Load Current: 10 mA
Off State Leakage Current: 7 mA max. @ 60 Hz
Operating Frequency: 20 to 500 Hz.
Protection: Internal Transient Snubber, Fused.
APPLICATION
TSC GLASS TEMPERING APPLICATION
A manufacturer of glass items needs to
anneal (temper) their products to reduce the
brittleness of the glass structure. The tempering
process requires the glass to be heated and
subsequently cooled at a controlled rate to
change the structure of the glass. Different
tempering profiles are required for different
types of glass products.
A TSC is employed to control the
temperature profile of the annealing oven.
Four different temperature profiles are stored in
the controller. The 4 to 20 mA analog output
option is utilized to cool the annealing oven
during the cool down ramp phases. An event
output is used to quickly cool the oven at the
end of the batch run (alarm 1). Alarm 2 is used
to signal the operator whenever the temperature
is outside the prescribed program profile.
Note: Units equipped with the RS485 option
have different terminal designators. See
“Output Variations with or without the
RS485 Option”.
The programming for this profile is as follows:
Parameter Value Description
“P1r1” 5.0 Ramp from ambient temp. during heat phase at
5.0°/min.
“P1L1” 300 Target setpoint level 300°
“P1H1” 40.0 Heat at 300° for 40.0 minutes
“P1r2” 3.0 Ramp down 3.0°/min. during cooling phase
“P1L2” 150 Target Setpoint is 150°
“P1H2” 0.0 Do not hold at 150° (used as “phantom” hold time
for triggering event output for auxiliary cooling)
“P1r3” -0.1 End Program
“P1 1” 1F2F Turn off output 1 (output 2 is alarm)
“P1 2” 1F2F Keep off output 1
“P1 3” 1F2F Keep off output 1
“P1 4” 1N2F Turn on output 1 for Auxiliary Exhaust Fan
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
MAIN CONTROL OUTPUT
THERMOCOUPLE INPUT
4-20mA ANALOG OUTPUT OPTION
(RETRANSMIT % OUTPUT POWER)
ALARM 1 OPTION
(RELAY MODULE INSTALLED)
115 VAC
(MAIN POWER)
-
+
-
+
+
-
+
-
115 VAC
HORN
TEMPERATURE DEVIATION
ALARM
AL2/OP2-A
AL2/OP2-B
AL2/OP2-C
OP1-A
OP1-B
OP1-C
USER INPUT
COMM.
OUT+
OUT-
N/C
AL1-A
AL1-B
AL1-C
SSR
POWER
UNIT
+
-
PROGRAM
DISABLE
(LOGIC/SSR DRIVE MODULE INSTALLED)
ALARM 2 OPTION
(RELAY MODULE INSTALLED)
220 VAC ANNEALING
OVEN
COOLING
AUXILIARY
EXHAUST
POWER
HEATER
TYPE-J
FAN
I/P CONVERTER
LOAD
A
B
C
POWER
5 AMPS
AT
240 VAC
RELAY
MODULE
DO NOT CONNECT
SSR
POWER
UNIT
LOAD
4
3
1
2
A
B
C
POWER
+12VDC
UNREG.
+
-
NOT
ISOLATED
LOGIC/SSR DRIVE
MODULE
POWER
120VAC
AT
1 AMP
120/240VAC
ISOLATED
A
B
C
RELAY OR
DEVICE
TRIAC
LOAD DO NOT CONNECT
TRIAC MODULE
TEMPERATURE
START
R1=5°Min H1=40Min R2=3°Min STOP
P1r1
P1 1
P1H1
P1 2
P1r2
P1 3
ON
P1 4 OFF
0 40 80 120
TIME
(Minutes)
150°
300°
PROFILE
PHASE
EVENT
STATE
(Aux. Fan)
RE-START
AMBIENT 80°