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Red Lion TCU User Manual

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9. OUTPUT MODULES [Optional] (For All Output Channels):

Relay:

Type: Form-C (Form-A with some models. See Ordering Information.)

Rating: 5 Amps @ 120/240 VAC or 28 VDC (resistive load), 1/8 HP @

120 VAC (inductive load)

Life Expectancy: 100,000 cycles at max. load rating. (Decreasing load

and/or increasing cycle time, increases life expectancy).

Logic/SSR Drive: Can drive multiple SSR Power Units.

Type: Non-isolated switched DC, 12 VDC typical

Drive: 45 mA max.

Triac:

Type: Isolated, Zero Crossing Detection

Rating:

Voltage: 120/240 VAC

Max. Load Current: 1 Amp @ 35°C

0.75 Amp @ 50°C

Min. Load Current: 10 mA max.

Offstate Leakage Current: 7mA max. @ 60 Hz

Operating Frequency: 20 to 400 Hz

Protection: Internal Transient Snubber, Fused

10. MAIN CONTROL OUTPUT (Heating or Cooling):

Control: PID or ON/OFF

Output: Time proportioning or linear DC

Hardware: Plug-in, replaceable output modules

Cycle time: Programmable

Auto-tune: When selected, sets proportional band, integral time, and

derivative time values.

Probe Break Action: Programmable

11 . COOLING OUTPUT (Optional):

Control: PID or ON/OFF

Output: Time proportioning or linear DC

Hardware: Plug-in, replaceable output modules

Cycle time: Programmable

Proportional Gain Adjust: Programmable

Heat/Cool Deadband Overlap: Programmable

12. LINEAR DC OUTPUT (Optional): With digital scale and offset,

programmable deadband and update time.

4 to 20 mA:

Resolution: 1 part in 3500 typ.

Accuracy: ±(0.1% of reading + 25 µA)

Compliance: 10 V (500 max. loop impedance)

0 to 10 VDC:

Resolution: 1 part in 3500 typ.

Accuracy: ±(0.1% of reading + 35 mV)

Min. Load Resistance: 10 KΩ (1 mA max.)

Source: % output power, setpoint, deviation, or temperature

(Available for heat or cool, but not both.)

13. HEATER CURRENT MONITOR (Optional):

Type: Single phase, full wave monitoring of load currents controlled by main

output (OP1)

Input: 100 mA AC output from current transformer RLC part number

CT005001 or any current transformer with 100 mA AC output

Display Scale Range: 1.0 to 999.9 amperes or 100.0%

Input resistance: 5 Ω

Accuracy: 1% of full scale ±1 LSD (10 to 100% of range)

Frequency: 50 to 400 Hz

Alarm mode: Dual acting; heater element fail detect and control device fail

detect

Overload: 200 mA (steady state)

Min. output “on” time for Heater break alarm detect: 400 msec

14. MOTORIZED VALVE POSITIONER (Optional):

Two Outputs: Valve open and valve close or Linear DC (optional)

Hardware: Plug-in, replaceable output modules

Three Inputs: Slidewire feedback, signal fail detect (Isolated from main

input)

Slidewire Resistance: 100 to 100 KΩ

Slidewire Exciting Voltage: 0.9 VDC

Slidewire Fail Action: programmable

Control Mode: Position mode (with slidewire) and velocity mode (w/o

slidewire).

Control Deadband: 1% to 25.0% (position mode)

0.1 to 25.0 seconds (velocity mode)

Update Time: 1 to 250 seconds

Motor Time (open, close): 1 to 9999 seconds

Position Limits: Adjustable 0.0 to 100.0% of valve stroke

Valve Fail Time: Off to 9999 seconds

Alarm mode: Dual acting; loss of slidewire feedback signal and valve fail

detection

15. SECOND ANALOG INPUT:

Range: 0 to 20 mA (Isolated from main input)

Overload: 100 mA (steady state)

Input Resistance: 10 Ω

Voltage Drop (@ 20 mA): 0.2 V

Accuracy: 0.15% of reading ±10 µA ±1 LSD

Scale Range: -999 to 9999

16. SERIAL COMMUNICATION:

Type: RS485 Multi-point, Balanced Interface

Communication Format:

Baud Rate: Programmable from 300 to 9600

Parity: Programmable for odd, even, or no parity

Frame: 1 start bit, 7 data bits, 1 or no parity bit, 1 stop bit

Unit Address: Programmable from 0 to 99, max. of 32 units per line

Transmit Delay: 100 msec min., 200 msec max.

RS485 Common: Isolated from signal input common

Auto Print Time: Off to 9999 seconds between print-outs

17. USER INPUT (Optional): Internally pulled up to +5 VDC.

V

IN MAX

= 5.25 VDC, V

IL

= 0.85 V

MAX

; V

IH

= 3.0 V

MIN

,

Available on all second input (HCM, MVP & ANA) models, and on models

with RS485.

Response Time: 100 msec max.

Functions: Program Lock

Integral Action Lock

Auto/Manual Mode Select

Setpoint Ramp Select

Reset Alarms

Print Request

Local/Remote Setpoint Select

18. ALARMS (Optional):

Hardware: Plug-in, replaceable output module

Modes: Absolute high acting

Absolute low acting

Deviation high acting

Deviation low acting

Inside band acting

Heater break

Valve fail

Second Analog Input monitoring

Reset Action: Programmable; automatic or latched

Standby Mode: Programmable; enable or disable

Hysteresis: Programmable

Probe Break Action: Upscale

Annunciator: LED backlight for “AL1”, “AL2”, (Alarm #2 not available

with cooling output or motorized valve position option.)

19. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50°C

Storage Temperature Range: -40 to 80°C

Vibration to IEC 68-2-6: Operational 5-150 Hz, 1 g

Shock to IEC 68-2-27: Operational 5 g

Span Drift (maximum): 100 ppm/°C, main input; 150 ppm/°C, second input

Operating and Storage Humidity:

85% max. (non-condensing) from 0 to 50°C

Zero Drift (maximum): 1 µV/°C, main input;2 µA/°C, second input

Altitude: Up to 2000 meters

20. ISOLATION BREAKDOWN RATINGS:

All inputs and outputs with respect to AC line: 2300 V

Analog Outputs, Second Analog Input, Heater Current Input or

Slidewire Input with respect to main input: 500 V

21. CERTIFICATIONS AND COMPLIANCES:

CE Approved

EN 61326-1 Immunity to Industrial Locations

Emission CISPR 11 Class A

EN 61010-1

RoHS Compliant

UL Recognized Component: File #E156876

UL Listed: File #E137808

Type 2 Enclosure rating (Face only) for TCU0

Type 4X/IP65 Enclosure rating (Face only) for TCU1

Refer to EMC Installation Guidelines section of the manual for additional

information.

22. CONNECTION: Jaw-type terminal block

Wire Range: 12-30 AWG copper wire

Torque: 5-7 inch-lbs (56-79 N-cm)

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