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State GS6 75 YRVHTL User Manual

Page 2

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TABLE OF CONTENTS

TABLE OF CONTENTS

2

SAFE INSTALLATION, USE AND SERVICE

3

GENERAL SAFETY

4

INTRODUCTION 6

Qualifi ed Installer Or Service Agency . . . . . . . . . . . . 6
Preparing For The Installation . . . . . . . . . . . . . . . . . . 6

INSTALLATION REQUIREMENTS FOR THE
COMMONWEALTH OF MASSACHUSETTS

7

TYPICAL INSTALLATION

9

Get To Know Your Water Heater - Gas Models (List

Referencing Figures 1-7) . . . . . . . . . . . . . . . . . . . . . 9

Replacement Parts And Deliming Products . . . . . . 10
Combo Heating Inlet And Outlet Side Taps. . . . . . . 10
Water Piping - Mixing Valve Usage . . . . . . . . . . . . . .11

Mixing

Valves

Water Heater Operation . . . . . . . . . . . . . . . . . . . . . 12
Electrical Requirements & Wiring Diagram . . . . . . . 13

SAFETY LOCKOUTS

14

High Limit Controls (Energy Cut Off). . . . . . . . . . . . 14

Thermostat/Water

Temperature

Blower High Limit Switch

Blower Air Pressure Switch . . . . . . . . . . . . . . . . . . . 14
Flammable Vapor Sensor . . . . . . . . . . . . . . . . . . . . 14

LOCATING THE NEW WATER HEATER

15

Facts To Consider About The Location . . . . . . . . . . 15
Storage Of Flammable Liquids . . . . . . . . . . . . . . . . 15

Clearances to combustibles

Floors with carpeting

Clearance for servicing

Insulation Blankets . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unconfi ned Space. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unusually Tight Construction . . . . . . . . . . . . . . . . . 17
Confi ned Space. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Direct Vent Appliances . . . . . . . . . . . . . . . . . . . . . . 18
Exhaust Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fresh Air Openings For Confi ned Spaces. . . . . . . . 18
Chemical Vapor Corrosion . . . . . . . . . . . . . . . . . . . 19

INSTALLING THE NEW WATER HEATER

20

Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Space Heating And Potable Water Systems . . . . . . 20
Combo Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

System

Requirements

Installation

Closed Water Systems . . . . . . . . . . . . . . . . . . . . . . 22
Thermal Expansion . . . . . . . . . . . . . . . . . . . . . . . . . 22
Temperature-Pressure Relief Valve. . . . . . . . . . . . . 23

T&P valve discharge pipe requirements:

Temperature-Pressure Relief Valve and
Pipe Insulation

High Altitude Installation . . . . . . . . . . . . . . . . . . . . . 24
Gas Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sediment Traps/Dirt Leg . . . . . . . . . . . . . . . . . . . . . 25
Filling The Water Heater . . . . . . . . . . . . . . . . . . . . . 26
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Termination Clearances Sidewall Power Vent. . . . . 27
Blower Assembly Installation. . . . . . . . . . . . . . . . . . 28
Installation Of Vent System . . . . . . . . . . . . . . . . . . . 28
Planning The Vent System . . . . . . . . . . . . . . . . . . . 28

High Ambient Temperature Installations . . . . . . . . . 28
Polypropylene Vent Systems . . . . . . . . . . . . . . . . . 29
Condensate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Exhaust Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Important Notes and Warnings

Venting terminations and sizing

Vent screen installation

Calculating Equivalent Feet

Venting

instructions

Vent pipe connection to blower

Different coupling installations according to vent sizes

Blower Exhaust Direction . . . . . . . . . . . . . . . . . . . . 35
Vent Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . 35
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . 38

LIGHTING INSTRUCTIONS

39

OPERATING THE TEMPERATURE
CONTROL SYSTEM

40

Gas Control Valve/Thermostat . . . . . . . . . . . . . . . . 41

FOR YOUR INFORMATION

42

Start Up Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 42

Condensate
Thermal

expansion

Closed water systems

Smoke/odor
Strange

sounds

Operational Conditions . . . . . . . . . . . . . . . . . . . . . . 42

Smelly

water

“Air” In Hot-Water Faucets . . . . . . . . . . . . . . . . . . . 43

PERIODIC MAINTENANCE

44

General Upkeep . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Venting System Inspection . . . . . . . . . . . . . . . . . . . 44
Blower Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 44
Cleaning The Blower. . . . . . . . . . . . . . . . . . . . . . . . 44
Burner Operation And Inspection . . . . . . . . . . . . . . 45
Combustion Chamber And Burner Cleaning . . . . . . 46
Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Anode Rod Inspection. . . . . . . . . . . . . . . . . . . . . . . 46
Anode Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Removing

Anode

Rod:

Installing

Anode

Rod:

Temperature-Pressure Relief Valve Test . . . . . . . . . 47
Draining And Flushing . . . . . . . . . . . . . . . . . . . . . . . 48

To drain the water heater storage tank:

To

fl ush the water heater storage tank:

LEAKAGE CHECKPOINTS

49

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

REFERENCE PARTS LISTING

50

TROUBLESHOOTING GUIDELINES

52

Resetting The Heater Control . . . . . . . . . . . . . . . . . 54
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Soft

Lockout

Hard

Lockout

Ignition State And Timing . . . . . . . . . . . . . . . . . . . . 55
System Status And Error Codes . . . . . . . . . . . . . . . 55

LIMITED WARRANTY

58

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