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Detcon IR-700 User Manual

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Model IR-700

Model IR-700

iii

Table of Contents

1.

Introduction ..................................................................................................................................................1

1.1

Description.......................................................................................................................................... 1

1.1.1

Non-Dispersive Infrared (NDIR) Optical Sensor Technology ....................................................... 1

1.1.2

Principle of Operation .................................................................................................................... 2

1.1.3

Performance Characteristics ........................................................................................................... 2

1.2

Sensor Electronics Design .................................................................................................................. 3

1.2.1

Intelligent Transmitter Module....................................................................................................... 3

1.3

Modular Mechanical Design............................................................................................................... 3

1.4

Plug-in Replaceable Sensor ................................................................................................................ 4

2.

Installation ....................................................................................................................................................5

2.1

ATEX Operational Guidelines for Safe Use....................................................................................... 5

2.2

Sensor Placement ................................................................................................................................ 6

2.3

Sensor Contaminants and Interference ............................................................................................... 7

2.4

Mounting Installation.......................................................................................................................... 7

2.5

Electrical Installation .......................................................................................................................... 8

2.6

Field Wiring ........................................................................................................................................ 9

2.7

Initial Start Up................................................................................................................................... 11

3.

Operation ....................................................................................................................................................12

3.1

Programming Magnet Operating Instructions................................................................................... 12

3.2

Operator Interface ............................................................................................................................. 13

3.3

Normal Operation ............................................................................................................................. 14

3.4

Calibration Mode (AutoZero and AutoSpan) ................................................................................... 15

3.4.1

AutoZero....................................................................................................................................... 15

3.4.2

AutoSpan ...................................................................................................................................... 15

3.5

Program Mode .................................................................................................................................. 17

3.5.1

View Sensor Status....................................................................................................................... 18

3.5.2

Set AutoSpan Level ...................................................................................................................... 19

3.5.3

Set Gas Type& Range .................................................................................................................. 20

3.5.4

Set Gas Factor............................................................................................................................... 20

3.5.5

Set Serial ID ................................................................................................................................. 21

3.5.6

Set Sensor Gain ............................................................................................................................ 22

3.5.7

Signal Output Check..................................................................................................................... 22

3.5.8

Restore Factory Defaults .............................................................................................................. 23

3.6

Program Features .............................................................................................................................. 23

3.6.1

Operational Features..................................................................................................................... 24

3.6.2

Fault Diagnostic/Fail-Safe Features ............................................................................................. 24

4.

RS-485 Modbus™ Protocol .......................................................................................................................27

Content Description.............................................................................................................................................27
5.

Service and Maintenance............................................................................................................................29

5.1

Calibration Frequency....................................................................................................................... 29

5.2

Visual Inspection .............................................................................................................................. 29

5.3

Condensation Prevention Packet....................................................................................................... 29

5.4

Replacement of IR Plug-in Combustible Gas Sensor ....................................................................... 29

5.5

Replacement of ITM ......................................................................................................................... 30

5.6

Replacement of IR-700 Sensor Assembly ........................................................................................ 30

6.

Troubleshooting Guide ...............................................................................................................................31

7.

Customer Support and Service Policy ........................................................................................................34

8.

IR-700 Sensor Warranty.............................................................................................................................35

9.

Appendix ....................................................................................................................................................36

9.1

Specifications.................................................................................................................................... 36