Condec PIN8010 - Manual (Page 16)

10 PIN8000/PIN8010 Operation and Maintenance Manual
14. Install the gear (6) over the isolation valve needle (18) shaft. Align the set screws (26) with the indents
and tighten with the .061" hex wrench.
15. Apply a small amount of fluorinated Krytox grease to the threads of the isolation valve needles (18) and
install into the valve by turning counter-clockwise. Rotate the gear until the needle stops at the seat.
4.2.7 Accumulator, Intensifier and Orion 3A Manifold, Panel Installation
Note
See Table 4-2 on page 22 and Figure 4.3 on page 22, for additional parts information.

(* denotes reference to Figure 2-1 on page 4.)
Tools required:
• 7/16" open end wrench
• Phillips screwdriver
• Hex wrench (.061")
• Snoop®, liquid leak gas detector (PN 64781)
• 11/32" open end wrench (thin)
1. If not already done, remove the panel knobs from the pressure (coarse), vernier and vent valves using the
.061" hex wrench.
2. With the panel facing down against the bench, if not already done, remove the five retaining nuts and
lock washers which secure the chassis to the panel. Lift up the chassis enough so that the Orion 3A
manifold is able to clear.
3. Install the manifold with the output port connections side facing the panel bottom. Install the two
mounting screws (PN 60837) from the panel front and tighten until snug.
4. Secure the chassis to the panel with the five nuts and lock washers. Tighten until snug.
5. Install the vernier knob (17) onto the vernier valve shaft (14). Align the set screws (25) with the
indentations on the vernier valve shaft and tighten until snug using the .061" hex wrench.
Note
To install the pressure (coarse) and vent valve knobs, and perform a valve adjustment, follow the procedure in
Section 4.2.8 after completing the following steps.
6. Install and tighten tubing connections located near the bottom of the Orion 3A manifold that are
connected to panel output ports.
7. Using a 7/16" wrench, install the following tubing section that goes from the vent port to the Orion 3A
manifold vent outlet (1/8" dia.)
8. Replace the intensifier and the two clamps.
9. Realign and tighten the fitting nut at the intensifier end of the long 1/4" diameter tubing section which
connects the solenoid valve to the intensifier.
10. Replace the accumulator by sliding in thru the clamps.
11. Thread and tighten the six screws that secure the two clamps that hold the intensifier and accumulator.
12. Using a 7/16" wrench, realign and tighten the following tubing sections:
• accumulator to intensifier outlet (1/4" dia.)
• accumulator to pressure inlet on Orion 3A manifold (1/8" dia.)
• accumulator to supply pressure gauge (1/8" dia.)
13. With a pressure source connected to the input port (*4), use the Condec REG 1000 (*10) set the input
pressure to 100 PSI. Enable the power switch (*2) and monitor the pressure as it builds in the
accumulator gauge (*7). Turn the power switch (*2) off when 1,000 PSI has been achieved. Check all
fittings for leaks. If there are no leaks, vent the system and remove the pressure source.
Note

See Section 3.2 on page 3 for pressure source connection procedure.

Do not operate the unit in continuous mode without an operator being present.
DANGER

14. Install panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 6.