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5 cleaning and replacing the capsule assembly, Cleaning and replacing the capsule assembly -6 – Yokogawa EJA115 User Manual

Page 62

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IM 01C22K01-01E

9-6

9. MAINTENANCE

9.4.5 Cleaning and Replacing the Capsule

Assembly

This subsection describes the procedures for cleaning
and replacing the capsule assembly. (See Figure 9.4.5.)

CAUTION

Cautions for TIIS Flameproof Type Transmit-
ters
Users are prohibited by law from modifying the
construction of a flameproof type transmitter. If
you wish to replace the capsule assembly with
one of a different measurement range, contact
Yokogawa.
The user is permitted, however, to replace a
capsule assembly with another of the same
measurement range. When doing so, be sure to
observe the following.
• The replacement capsule assembly must have

the same part number as the one being re-
placed.

• The section connecting the transmitter and

capsule assembly is a critical element in
preservation of flameproof performance, and
must be checked to verify that it is free of
dents, scratches, and other defects.

• After completing maintenance, be sure to

securely tighten the Allen screws that fasten
the transmitter section and pressure-detector
section together.

᭿ Removing the Capsule Assembly

IMPORTANT

Exercise care as follows when cleaning the
capsule assembly.
• Handle the capsule assembly with care, and be

especially careful not to damage or distort the
diaphragms that contact the process fluid.

• Do not use a chlorinated or acidic solution for

cleaning.

• Rinse thoroughly with clean water and dry

thoroughly after cleaning.

1) Remove the CPU assembly as shown in Subsection

9.4.2.

2) Remove the two Allen screws that connect the

transmitter section and pressure-detector section.

3) Separate the transmitter section and pressure-

detector section.

4) Remove the nuts from the four flange bolts.
5) Hold the capsule assembly by hand and remove the

cover flange.

6) Remove the capsule assembly.
7) Clean the capsule assembly or replace with a new

one.

᭿ Reassembling the Capsule Assembly
1) Insert the capsule assembly between the flange

bolts, paying close attention to the relative positions
of the H (high pressure side) and L (low pressure
side) marks on the capsule assembly.
Replace the two capsule gaskets with new gaskets.

2) Install the cover flange on the high pressure side,

and use a torque wrench to tighten the four nuts
uniformly to a torque of 39 N·m {4 kgf·m}.

3) After the pressure-detector section has been reas-

sembled, a leak test must be performed to verify
that there are no pressure leaks.

4) Reattach the transmitter section to the pressure-

detector section.

5) Tighten the two Allen screws. (Tighten the screws

to a torque of 5 N·m)

6) Install the CPU assembly according to Subsection

9.4.2.

7) After completing reassembly, adjust the zero point

and recheck the parameters.

F0906.EPS

Cover flange

Capsule assembly

Capsule
gasket

Flange bolt

Allen screw

Nut

Figure 9.4.5 Removing and Mounting the Pressure-

detector Section