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Maple Systems OIT4160B User Manual

Page 8

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2.2. Power Supply Selection

• The power supply used to power the OIT should have an output between +12

and +30 VDC, meeting Class 2 power requirements. The voltage should

measure between +12 and +30V at the OIT between Pins 1 and 2 of the power

connector. A 24 VDC, 1.2 amp linear power supply dedicated to the OIT is

recommended.

• The power cable for the OIT should be 18AWG 2-conductor stranded wire with

a shield wire and protective shield (foil or braid). The shield of the OIT power

cable must be connected to earth ground at both ends of the cable. Please refer to

the “Connect OIT to Power” section for more information.

• A power line filter installed at the AC input to the OIT power supply is highly

recommended as a safeguard against conducted RF noise, which is often present

on factory power lines. The wires connecting the output of the power line filter

to the power supply should be kept as short as possible to minimize any

additional noise pickup. The case of the power line filter should be connected to

a quiet earth ground. The power line filter should have a current rating of at least

three amps with common mode and differential mode attenuation.

• The power supply that provides power to the OIT should not be used to power

switching relays or solenoids unless noise filter caps are connected to each relay.

2.3. OIT Cable Routing

• Input and output (I/O) wiring must be in accordance with Class I, Division 2

wiring methods and in accordance with the authority having jurisdiction.

• Always route the OIT communication cable and power cable away from any AC

voltage or PLC/host control wires.

• Never bundle the OIT cables together with 120 VAC power wires or with relay

wiring.

• Try to keep at least 8 inches (20 cm) of separation between the OIT cables and

other power wiring. If voltages greater than 120 VAC are used in the system,

greater separation is required.

• If the OIT cables must come near AC wiring, make sure they cross at 90 degrees.
• Running AC power wires in a separate grounded conduit is the preferred method

for electrical noise reduction.

1010-0105, REV 03

8

OIT3160B/4160B

Figure 2 Power Line Filter Connection

2. Install the wires into the Class 2 power supply as follows (colors shown are

for Maple Systems Cable P/N 6030-0009):

COLOR

POWER SUPPLY

OIT

Red

+ Output

(+)

Black

- Output

(-)

Shield Wire

Case Ground

Shield

NOTE: The power connector on the OIT has M3 slotted screws.

3.5. Connect OIT to PLC/Host

Each PLC/host supported by Maple Systems has its own wiring requirements.

Maple Systems offers pre-constructed OIT-to-PLC communication cables for

most PLCs. Most cables are available for same day shipment from Maple Systems.

They are built and tested for high reliability and are strongly recommended. Maple

Systems also builds custom cables—contact the factory for information.

Components and instructions necessary to construct your own OIT-to-PLC

communications cables are also available. Refer to Maple Systems’ Price List or

web site (www.maple-systems.com).
NOTE: Refer to the ASCII Slave Protocol Guide or the STEP1 Protocol Operation

Manual for information on constructing OIT-to-ASCII host communication

cables.

STEPS

1. Connect the RJ-45 plug end of the communication cable into the serial port

on the OIT.

2. Ensure that the locking tab has secured the plug.

1010-0105, REV 03

INSTALLATION MANUAL

13

Figure 5 OIT3160/4160 PLC Connection

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