Re-assembly – Ramsey Winch HD-234 User Manual

Page 13

10.Examine shifter assembly (item #1) for

damage to yoke. Yoke should be firmly
attached to shaft yet able to swivel
freely around shaft. Replace if neces-
sary by removing pin (item #34) from
handle (item #9).

Remove rubber plug (item #35) from
housing. Unscrew setscrew enough to
allow shifter assembly to be removed
from housing. Install new shifter assem-
bly (item #1) by placing end of shaft,
opposite yoke, through spring (item #40) and into housing (item #10).
Attach handle (item #9) to shaft using roll pin (item #34). Tighten setscrew,
in housing, enough to allow shifter assembly to operate properly. Replace
rubber plug (item #35).

11.Check cover bushing (item #16) for

signs of wear. If necessary remove old
bushing and press bushing into place.

12.Apply grease to end of shaft, opposite gear. Apply grease to bushing in gear

housing (item #11). Place greased end of shaft through thrust washer (item
#42) and bushing in gear housing (item #11). Place gasket (item #31)
onto gear housing cover (item #6). Apply grease to gear end of shaft and

cover bearing. Place cover onto shaft and
secure to housing with ten capscrews (item
#18). Tighten capscrews to 8 ft-lbs.
(10.8 Nm) each.

RE-ASSEMBLY