Warner Electric Preassembled Clutch_Brake Module - Manual (Page 2)

2 Warner Electric • 800-825-9050 819-0343
Contents
Mounting to a Motor . . . . . . . . . . . . . . .3
Mounting to a Reducer . . . . . . . . . . . . .3
Installing the Base Mount . . . . . . . . . . .4
Installing the Motor Mount . . . . . . . . . . .4
Electrical Connections . . . . . . . . . . . . . .4
Start Up . . . . . . . . . . . . . . . . . . . . . . . . .5
Troubleshooting . . . . . . . . . . . . . . . . . . .5
Electrical Coil Data . . . . . . . . . . . . . . . .6
Mechanical Data . . . . . . . . . . . . . . . . . .6
Warranty . . . . . . . . . . . . . . . . .Back page
Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.
Warner Electric’s UniModule has been designed
to NEMA standards and can be installed with all
standard power transmission drive systems.
Before installing the UniModule to a motor or
reducer, make certain that the UM UniModule
size and NEMA frame dimensions match accord-
ing to the following chart.
Corresponding
NEMA Frame Sizes
C-Face
UM Old New Shaft Pilot
Size NEMA NEMA Dia. Dia.
50 56 C 48 Y 5/8 4 1/2
100 56 C 48 Y 5/8 4 1/2
180 182 C 143 TC 7/8 4 1/2
184 C 145 TC
210 213 C 182 TC 1-1/8 8 1/2
215 C 184 TC
215 213TC 1 3/8 8 1/2
215 TC 1 3/8 8 1/2
Install your specific modular combination accord-
ing to the installation steps specified in the table.
Use only those steps indicated for each combi-
nation.
The 1020 and 1040 UniModules are furnished
with a special hardened key. It is strongly recom-
mended that this key be used with the motor
shaft to avoid damage to the shaft and rotor hub.
The size 210 UniModules require an adapter ring
to be mounted to the motor prior to mounting the
1020 or 1040 UniModule. Adapter and mounting
hardware are provided with the UniModule
assembly.
Note: The equipment covered by this service
manual must be installed in accordance with
these instructions. Failure to do so may dam-
age the equipment and void the warranty.
For These UM Combinations Use These
Installation Steps:
UniModule Clutch/Brake Between Mounting to a Motor
C-Face Motor and Reducer - 1020 Mounting to a Reducer
UniModule Clutch between Electrical Connections
Motor and Reducer - 1040 Start Up
UniModule Clutch/Brake - 2030 Chain or pulley Drive to
a Reducer
Electrical Connection
UniModule Clutch - 3040 Start Up
Motor Mount Module Clutch-Brake Mounting to a Motor
on a C-Face Motor - 1020-M Installing the Motor Mount
Motor Mount UniModule Clutch Electrical Connection
on a C-Face Motor - 1040-M Start Up
Base Mounted Installing the Base Mount
UniModule Clutch-Brake - 2030-B Electrical Connection
UniModule Clutch - 3040-B Start Up