Warner Electric AT Brake–Major Service Repair Instructions for Sizes 25, 55, 115 User Manual
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2
Warner Electric • 800-825-9050
P-1405 • 819-0325
Failure to follow these
instructions may result in product
damage, equipment damage, and
serious or fatal injury to personnel.
A major rebuild of an AT brake can be
accomplished by following these instructions to
replace the parts furnished in the appropriate
Warner Electric brake rebuild kit. Proceed
as follows:
1. Turn off all power to machine and brake using
appropriate electrical lockout procedures.
2. Disconnect the brake coil wires from the
incoming control unit wires, and remove
optional conduit box from brake if used.
3. Disconnect the anti-rotation torque arm from
the magnet.
4. Loosen the hub set screws holding brake on
shaft.
5. Remove the brake from its shaft by pulling
and/or gently tapping the hub with a hammer
and drift.
Note: Do not hit the outer portion
of the brake outboard of the hub as this may
severely damage it.
6. Remove retaining ring.
Contents
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty . . . . . . . . . . . . . . . . . . . . . . Back Page
- UNIBRAKE NEMA 4 (6 pages)
- UNIBRAKE (8 pages)
- ARC 2000 (16 pages)
- ARC Clutch_ZRC Top Load (18 pages)
- ZRC Clutch_ARC Top Load (18 pages)
- Dairy Cap Chuck (24 pages)
- Dairy Capping Headsets (10 pages)
- Autogap 475 & 650 (4 pages)
- Brushholder Installation (2 pages)
- Autogap 825-1225 (2 pages)
- Electro-Packs EP-170, 250, 400, 500, 825, 1000, 1525 (20 pages)
- Electro-Brake 375, 475, 650, 825, 1000, 1225 (20 pages)
- Electro-Clutch EC-375, EC-475, EC-650, EC-825, EC-1000, EC-1225 (20 pages)
- 5300-101-001 Collector Ring (2 pages)
- 5301-101-010 Collector Ring (2 pages)
- Brushholder Assembly and Mounting Dimensions (2 pages)
- SF_PB 400 (2 pages)
- SF_PB 250 (2 pages)
- Autogap 825-1525 (4 pages)
- Electro-Module EM-50, EM-100, EM-180, EM-210, EM-215 (22 pages)
- FB-375, 475, 650 (14 pages)
- 5200-101-012 Conduit Box Kit (4 pages)
- 5200-101-011 Conduit Box Kit (4 pages)
- 5200-101-010 Conduit Box Kit (4 pages)
- Recommended Electrical Installation Procedure for Warner Electric Clutches and Brakes (2 pages)
- EP-400 Vertical Mounting (2 pages)
- EP-250 Vertical Mounting (2 pages)
- Autogap 500 (4 pages)
- ER 825 and 1225 Normal Duty (16 pages)
- ER 825 and 1225 Heavy Duty (14 pages)
- ERS Electrically Released Brakes (6 pages)
- AT Brakes & Clutches Complete Brake Repair – On the Shaft, Sizes 25, 55, 115 (4 pages)
- AT Brakes (6 pages)
- AT Clutch – Major Service Sizes 25, 55, 115 (12 pages)
- 5162-101-002 Conduit Box Kit (6 pages)
- Electrically Released Permanent Magnet Clutch Compatible Modules (4 pages)
- Electrically Released Motor Brake Module for EM-MBFB and EUM-MBFB (6 pages)
- Electrically Released Brake Module For EM-FBB and EUM-FBB (4 pages)
- Electrically Released Brake ER-375, ER-475, ER-650 (12 pages)
- Autogap 825-1525 Special Heavy Duty (4 pages)
- 5370-101-042 Conduit Box Kit (4 pages)
- Preassembled Clutch_Electrically Released Brake Module (7 pages)
- EUM-50_EUM-100_EUM-180_EUM-210_EUM-215 (16 pages)
- 5370-101-045 Conduit Box Kit (5 pages)