Direct Lift PP9 Plus - Manual (Page 6)

6
TOOLS REQUIRED
• Set of metric wrenches and/or sockets
• Adjustable wrench
• Locking pliers
• 25’ Tape measure
• Step Ladder
• *3 Gallons of Hydraulic Oil
*Recommended Oil: ISO 32 Light Hydraulic Oil
INSTALLATION INSTRUCTIONS
1. Remove plastic wrap from top runway and remove all hardware. This includes the Power Unit, Drip
Trays, Tool Box and / or any Jacks. Note: You should find this manual either in the top of the runway or
inside the Power Unit box.
2. While the Mainside Runway (Item # 5) Figures # 3 & 6 is upside down, find the end of the Hydraulic Hose
that is already connected to the cylinder. Locate the hole in the side of the runway and install the
90 degree Fitting (Item # 76) securing to runway with Jam Nut. Also remove all of the plastic ties secur
ing the cables. Extend the cable ends through the runway ends. Remove cylinder rod shipping
block. Tighten hydraulic fittings.
3. Extend cylinder piston rod out by pushing or pulling on the Cable Lock Plate (A) (Item # 79) Figure # 3 on
the end of the cylinder. Now unbolt the top runway taking the necessary safety precautions. Note: Using
some type of a hoist is recommended, this runway will need to be flipped over so it is no longer
upside down. Place this runway in your bay with the hydraulic fitting facing toward your
previously chosen corner for the power unit.
4. Next unbolt all four columns from the shipping package and place the column with the power unit mount
ing bracket in the above chosen corner. Arrange the other three columns in the remaining corners.
5. Unpack the Crossbeams, Ramps, Safety Latch Linkage Rods and Lock Ladders from bottom Runway. Re
move the Safety Latch Covers (Items # 45) Figure # 1. They will be reinstalled later. Arrange the
Crossbeams so that the locking linkage is facing outward and the Short Connecting Rod (B) (Item # 87)
Figure # 5 is closest to the power unit column. Also, remove Crossbeam Covers (Items # 24, 25 &
26) Figure # 7 if not already removed.
6. If you have means for securely lifting the Crossbeam, lower it into the tops of the columns. If you don't,
then the columns will have to be placed horizontal, and the crossbeams installed in the columns.