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SPP Pumps Auto Prime Medium Head Open Set ACE80-100 Workshop Manual User Manual

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Manual No/Rev

W72-020E / 1

Workshop Manual for

ACE80/100 Diesel Driven Centrifugal Pumps

Our policy is one of continuous improvement and we reserve the right to alter specifications at any time

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CONTENTS

1.

INTRODUCTION...................................................... 3

2.

SERIAL NUMBER ................................................... 3

3.

SAFETY PRECAUTIONS ........................................ 4

6.1

Safety Symbols ................................................................ 4

6.2

Pump Safety Precautions ................................................. 4

4.

HANDLING & TRANSPORT ................................... 4

6.1

Lifting ................................................................................ 4

6.2

Road Trailer Version ........................................................ 4

6.3

Trailer or Wagon Carriage ................................................ 4

5.

FAULT FINDING GUIDE ......................................... 5

6.

MAINTENANCE & REPAIR .................................... 6

6.1

A - Check & Service the Non Return Valve ...................... 6

6.2

B -Check & Service the Vacuum Air Filter ....................... 6

6.3

C - Check & Service the Priming Tank ............................. 6

6.4

D - Check Vacuum Pump Belt Tension ............................ 6

6.5

F – Full Pump Stripdown for Overhaul ............................. 7

7.

PUMP ASSEMBLY PROCEDURE .......................... 8

6.1

Pump End Section Drawing ............................................. 8

6.2

Pump End Parts List: ........................................................ 9

6.3

Pump End Assembly (See section 7.1) ............................ 9

6.4

Priming Tank Parts List: ................................................. 10

6.5

Priming Tank Section Drawing ....................................... 10

6.6

Priming Tank Assembly .................................................. 12

6.7

Basic Pump Unit Construction........................................ 12

6.8

Option Builds .................................................................. 14

6.9

Final preparation ............................................................ 15

8.

PUMP TEST PROCEDURE ....................................15

6.1

ENGINE, DRIVE, BATTERY & FITTINGS ..................... 16

6.2

BAUER FITTINGS .......................................................... 18

9.1

80-18 .............................................................................. 18

9.1

100-18 ............................................................................ 18

9.1

LABELS & TRANSFERS ................................................ 18

9.2

WIRING DIAGRAM ........................................................ 19

10.

PARES & SERVICE ...............................................21