SPP Pumps Auto Prime Medium Head Open Set ACE80-100 Workshop Manual User Manual
Page 2

Manual No/Rev
W72-020E / 1
Workshop Manual for
ACE80/100 Diesel Driven Centrifugal Pumps
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 2 of 21
CONTENTS
1.
INTRODUCTION...................................................... 3
2.
SERIAL NUMBER ................................................... 3
3.
SAFETY PRECAUTIONS ........................................ 4
6.1
Safety Symbols ................................................................ 4
6.2
Pump Safety Precautions ................................................. 4
4.
HANDLING & TRANSPORT ................................... 4
6.1
Lifting ................................................................................ 4
6.2
Road Trailer Version ........................................................ 4
6.3
Trailer or Wagon Carriage ................................................ 4
5.
FAULT FINDING GUIDE ......................................... 5
6.
MAINTENANCE & REPAIR .................................... 6
6.1
A - Check & Service the Non Return Valve ...................... 6
6.2
B -Check & Service the Vacuum Air Filter ....................... 6
6.3
C - Check & Service the Priming Tank ............................. 6
6.4
D - Check Vacuum Pump Belt Tension ............................ 6
6.5
F – Full Pump Stripdown for Overhaul ............................. 7
7.
PUMP ASSEMBLY PROCEDURE .......................... 8
6.1
Pump End Section Drawing ............................................. 8
6.2
Pump End Parts List: ........................................................ 9
6.3
Pump End Assembly (See section 7.1) ............................ 9
6.4
Priming Tank Parts List: ................................................. 10
6.5
Priming Tank Section Drawing ....................................... 10
6.6
Priming Tank Assembly .................................................. 12
6.7
Basic Pump Unit Construction........................................ 12
6.8
Option Builds .................................................................. 14
6.9
Final preparation ............................................................ 15
8.
PUMP TEST PROCEDURE ....................................15
6.1
ENGINE, DRIVE, BATTERY & FITTINGS ..................... 16
6.2
BAUER FITTINGS .......................................................... 18
9.1
80-18 .............................................................................. 18
9.1
100-18 ............................................................................ 18
9.1
LABELS & TRANSFERS ................................................ 18
9.2
WIRING DIAGRAM ........................................................ 19
10.
PARES & SERVICE ...............................................21