Fulton Classic ICX or FB-F Vertical Tubeless Boilers (Hot Water), Gas_Oil Fired - Manual (Page 3)

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ICW-IOM-2014-0410
TABLE OF CONTENTS
0-1
Introduction 1-1
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation 2-1
Placement & Rigging ........................................................................................... 2-2
Clearances & Serviceability .................................................................................. 2-4
Environment, Ventilation and Combustion Air Requirements ............................ 2-4
Utilities ................................................................................................................. 2-7
THE GAS SUPPLY ..........................................................................................................................2-7
THE OIL SUPPLY ...........................................................................................................................2-7
Electrical Supply ................................................................................................... 2-8
Water Supply ........................................................................................................ 2-8
INSTALL WATER PIPING ...............................................................................................................2-8
Water Chemistry Requirements ......................................................................... 2-10
PREVENT OXYGEN CONTAMINATION ........................................................................................2-10
ELIMINATE SYSTEM AIR ............................................................................................................2-11
Piping Specifi cations .......................................................................................... 2-11
Insulation ........................................................................................................... 2-12
System Interfaces ............................................................................................... 2-12
FILL CONNECTION ......................................................................................................................2-12
PRESSURE GAUGES ....................................................................................................................2-13
Stack and Flue .................................................................................................... 2-13
EXHAUST SIDE WALL VENTING ................................................................................................2-14
Testing ................................................................................................................ 2-14
Operation 3-1
Start-Up Preparation & Installation Review ........................................................ 3-2
Filling The System/Air Removal .......................................................................... 3-2
Start-Up Service ................................................................................................... 3-4
Initial Start-Up ..................................................................................................... 3-4
COMBUSTION ...............................................................................................................................3-4
Flame Programmers ............................................................................................ 3-5
Operating Controls ............................................................................................... 3-6
WATER RELIEF VALVE ...................................................................................................................3-6
WATER OUTLET VALVE .................................................................................................................3-6
TEMPERATURE CONTROL ...........................................................................................................3-6
OPERATING TEMPERATURE AQUASTAT ......................................................................................3-6
HIGH LIMIT AQUASTAT/HIGH TEMPERATURE LIMIT ..................................................................3-6
AIR SAFETY SWITCH ....................................................................................................................3-6
PROBE TYPE LOW WATER CUT-OFF .............................................................................................3-6
Circulating Pump Switch ...................................................................................... 3-7
Cycle Testing ......................................................................................................... 3-7
Before Leaving the Installation ............................................................................ 3-7
Maintenance 4-1
Daily Maintenance Schedule ................................................................................ 4-2
Weekly Maintenance Schedule ............................................................................ 4-2
Monthly Maintenance Schedule .......................................................................... 4-2
Recommended Semi-Annual Maintenance Schedule ......................................... 4-3
Recommended Annual Maintenance Schedule .................................................. 4-5
Procedure for Primary Air Adjustment/Inspection .............................................. 4-6
Procedure for Secondary Air Adjustment/Inspection .......................................... 4-6
Procedure for Flame Scanner Adjustment ........................................................... 4-7
GAS UNIT ......................................................................................................................................4-7
OIL UNIT ......................................................................................................................................4-7
Procedure for Removing/Cleaning the Burner .................................................... 4-8
Procedure for Controls Voltage Transformer Inspection ..................................... 4-8
Procedure for Soot Cleaning................................................................................. 4-9
After All Repairs or Maintenance ......................................................................... 4-9
Troubleshooting ................................................................................................... 4-9
Warranty & Parts 5-1
Standard Warranty for Fulton Boilers................................................................... 5-3
Parts ..................................................................................................................... 5-4