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Installation, Testing, Exhaust side wall venting – Fulton Classic ICX or FB-F Vertical Tubeless Boilers (Hot Water), Gas_Oil Fired User Manual

Page 20

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© The Fulton Companies 2014

INSTALLATION

ICW-IOM-2014-0410

SECTION 2

2-14

equipment.

7. Ensure the draft, when fi ring, is negative and constant. A reading of -0.02

to -0.04”wc (-0.508 to -1.016 mm) when the unit and stack are cold usually
indicates suffi

cient draft. When the unit is running and the stack is hot, the

draft should read -0.04 to -0.08 “wc (-1.016 to -1.524 mm) negative.

8. The installation of a draft regulator by the client/contractor is

recommended at all installations. This will help to maintain the required
draft. The placement of the draft regulator should be as shown in Figure 3.

Insulate the section of the chimney duct within the building.

9. Concentration levels of only a few ppm of chlorine containing compounds

in combustion air can produce serious corrosion of the fl ue over long
periods of time. High chlorine containing compounds such as carbon
tetrachloride or perchloroethylene would be prime suspects.

Exhaust Side Wall Venting

Boilers for which sidewall venting (Figure 4) may be utilized are propane, natural
gas, or combination propane and natural gas sizes 10 to 30 HP.

Adhere to the following for installations requiring sidewall venting:

10. Flue vent piping must be pitched upward at ¼ in (6.35 mm) per one foot

(3.048 m) of length.

11. An UL-approved draft fan must be installed to provide suffi

cient draft (-0.02

to -0.04” wc) to safely vent products of combustion.

12. The draft fan should be located as close to the fl ue outlet as possible.

13. Draft regulation suffi

cient to lower the draft to between -0.02 to -0.04 “ wc

may be required. The draft regulator must be between the boiler and the
fan.

14. The draft fan shall have an air fl ow proving switch wired in series with the

boiler air safety switch.

15. The sidewall vent total length from boiler exhaust to termination shall not

exceed 35 feet (10.6 m) with 4 elbows maximum.

Testing

Upon completion of the installation, perform the following testing:

1. A pneumatic test of water piping not exceeding 15 psig.

2. Leak tests at all welds and joints to ensure that the system is free from

leaks.

!

WARNING

All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.

Non-Fulton product information is for
reference purposes only. No Fulton
document may substitute for full
review of documentation available
from the component manufacturer.

4

CAUTION

Boilers damaged due to adverse water
conditions are not covered by warranty.

The weight of all piping must be
properly supported. Failure to support
piping may result in equipment
damage and/or system leakage.

Piping must take into consideration
potential for freezing interference and/
or damage as a result of expansion,
contraction, vibration, or other
movements.

Dirt, water, and/or other debris in the
piping system after welding may result
in equipment failure.

To maintain a reasonable
temperature in the equipment area
and ensure safety to personnel, the
section of the chimney duct within
the building should be insulated.