Magnum Venus Plastech UltraMAX HVLS-1000 Series - Manual (Page 26)

HVLS-1000 Series Fluid Section Manual
Rev. 05/2012 Page | 26
Assembly of Fluid Section:
Note: some of the part numbers below will be different depending on which fluid
section you are working on – refer to a current parts drawing for the assembly
you are working on.
1. Use MVP Red Grease (6706-2-1) to fill in the female side of each of the four
Packing in the Packing Set Assembly (02158-4) and the Female Packing Ring
(67110-1). Wipe a light coat of Red Grease on the 1-5/8” Chrome Ball (03604).
Smear Red Grease on the inner radius on both Piston Cups (02181-4). Coat the
threads on the Packing Nut (HVLS-1003) with the Red Grease.
2. Insert the Spring Support Ring (HVLS-1005) into the Outlet Body (HVLS-1001),
followed by the ten Wave Springs (HVLS-1009). Place the Packing set Assembly
(02158-4) on top of the Male Packing Ring (87090-1). Set the Female Packing Ring
(67110-1) on top of the Packing Set Assembly (02158-4).
3. Place the entire assembly into the Outlet Body (HVLS-1001) with the female side of
the Packing Set facing down. Set the Guide Bearing (HVLS-1006) into the Outlet
Body (HVLS-1001). Screw the Packing Nut (HVLS-1003) into the Outlet Body
(HVLS-1001) only two to three threads.
NOTE: Do not tighten the Packing Nut at this time.
4. Place the new O-Ring (O-V-030) onto the Piston Adapter (86510-1) and thread into
the Piston Rod.
Packing Nut
Guide Bearing
Female Compression Ring
Packing Set
Male Compression Ring
Wave Spring Set - 10
Spring Support Ring