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Brooks, 4800 series, Caution – Brooks Instrument 4800 Series User Manual

Page 24

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4-2

Brooks

®

4800 Series

Section 4 Maintenance and Troubleshooting

Installation and Operation Manual

X-TMF-4800-MFC-eng

Part Number: 541B072AAG

September, 2013

Trouble

Possible Cause

Check/Corrective Action

Output stays at zero (regardless of
Setpoint) and there is flow through the
meter/controller

Incorrect calibration coefficients
Defective electronic board
Defective restrictor seal

Contact Brooks Instrument

Valve leaks or is stuck open (applicable
to MFC)

Contact Brooks Instrument

Maximum voltage applied to the valve
override input (applicable to MFC)

Check the valve override terminal (pin 12)

Output signal stays at approx. 5.5 Vdc or
22 mA (regardless of Setpoint) and there
is flow through the meter/controller

Defective electronic board

Contact Brooks Instrument

Output signal follows Setpoint at higher
Setpoints but will not go below 2%

Control valve leaks or is stuck open

Contact Brooks Instrument

Insufficient inlet pressure or pressure
drop

Adjust pressures, inspect in-line filters and
clean/replace as necessary

Clogged inlet filter

Replace inlet fitting

Partially clogged valve (applicable to
MFC)

Contact Brooks Instrument

Valve out of adjustment (applicable to
MFC)

Contact Brooks Instrument

Valve guide spring failure (applicable to
MFC)

Contact Brooks Instrument

Output signal follows Setpoint at lower
Setpoints, but does not reach full scale

OR

Flow cannot be achieved regardless of
Setpoint (applicable to MFC)

Defective electronic board

Contact Brooks Instrument

Instrument grossly out of calibration. Flow
is lower than desired.

Partially clogged restrictor

Contact Brooks Instrument

Pressure drop or inlet pressure deviates
from calibrated values

Adjust pressures to original specifications

PID out of adjustment

Adjust PID settings or contact Brooks Instrument

Valve out of adjustment

Contact Brooks Instrument

Unstable inlet pressure

Check external pressure regulator

Controller oscillates (applicable to MFC)

Defective electronic board

Contact Brooks Instrument

This instrument contains electronic components that are
susceptible to damage by static electricity. Proper handling
procedures must be observed during the removal, installation, or
other handling of internal circuit boards or devices.

CAUTION

!

4-2 Troubleshooting

This section contains suggestions to help diagnose simple MFC/MFM
related problems in the gas distribution system and answers commonly
asked questions.

4-2-1 Troubleshooting Table

Table 4-1 Troubleshooting